So I’ve been working on another little project now and again as time permits. The reasoning for this mod:
A few years ago, I had to transport several boxes of items for my work in the back of my truck. The boxes were a little over a foot wide each, and I would have been able to fit 4 of them side-by-side in the cargo area. Except the cargo cover brackets stuck out too far from the side panels. Thereby only letting me fit 3 boxes in there and wasting a lot of space. I’m talking about these things:
These brackets stick out a good inch. I don’t use my cargo cover and sold it long ago, so I decided to make something that would be more flush mounted. I also decided to use them as cargo tie-down points, just to make them more useful. Here is the rectangular hole I had to work within:
If I was going to use it as a cargo tie-down point, it had to be strong. So I decided to make it out of steel. I couldn’t find any rectangular tubing that fit in the openings. So I started by bending a .10” thick strip of steel into a rectangle.
Welded them into a box shape with a cap on one end. Used the two existing mounting holes to get things started.
Early test fit. Not too shabby:
As the box was mounted in the hole, I traced around the perimeter so I could cut it flush. This was not a flat plane to cut. There is a lot of contour to the side panels in this area, but the angle grinder took care of it. After the flush cut:
Then I added flanges to the perimeters of the boxes to cover the edges of the openings. I had to bend these by hand to match the contour of the side panels.
Trimmed the flanges nice and neat, and rounded the edges to make it look nice.
Another test fit. Looking good! A little difficult to see, but I added another mounting screw hole also. I added a well nut to the sheet metal inside the opening to thread the new screw into.
Finally got them painted (gray to match my cargo box):
Another pic with all the hardware, and the small D-rings I picked up from the hardware store.
And installed:
Nice and flush. Sticks out less than 1/8”
OEM cargo brackets are for sale. If anyone is interested, let me know.