BrianSD_42 Photo Journal Build Maintenance Thread

I just had a scare today with my 4Runner. Last night I threw two codes for misfire and I was concerned it was the heads again. Luckily the mechanic just called and it is just a coil-pack; compression is good in all CYL.
 
brianemc2_42 said:
I just had a scare today with my 4Runner. Last night I threw two codes for misfire and I was concerned it was the heads again. Luckily the mechanic just called and it is just a coil-pack; compression is good in all CYL.
Click to expand...

That's good! That would suck if it was the heads again.
 
That's good! That would suck if it was the heads again.
Click to expand...

Yeah I was pretty happy to hear it was just a coil-pack. He tested compression in all 6 CYL as well and they came back within spec. My JE heads appear to be holding up well (knock-on-wood).
 
brianemc2_42 said:
Thanks!

Update: hope you are all partying - its Halloween in San Diego :)

..
Click to expand...

I have a 14 month old kid. If by "party" you mean drinking some beers and searching the forums, then getting distracted by youtube 4x4 video's, and building wishlists, after she goes to bed... then yes. lol

BTW was stationed at 32nd street, DDG 83 USS Howard and DDG 91 USS Pickney. GM and DC.
 
Hi,

I just put my projector light setup for sale in the classified section.

http://www.toyota-4runner.org/sale-...projector-lights-setup-pics-video-inside.html

If you have been following my thread you would know the details but basically I had this set put together last year. I ordered the parts from TRS and traded the $350 in value for my wheels for labor to do the retrofit.


I decided that I would build my own kit and redo it because
a) I need a new project
b) I thought amber halos would be cool
c) TRS had a xmas sale (now over)
d) I know a bit about this now that I have witnessed a full retrofit in person

Check out my listing, there is also a video

:hello:

Full Disclosure:
After the retrofit I noticed a bit of light above the cut-off and thought there was something wrong. Several months ago I learned that the small bit of light is there "on purpose" on all OEM Lexus / Acura projectors and often referred to as squirrel or stop-sign finders. There is nothing wrong and if you click the link you can see it is a really nice setup. In fact my new setup will likely have the same exact stop-sign finders.
 
Last edited:
Brian,

Did you ever get another set of D-links?

If I had $450 to drop, I'd PM you in a heartbeat. But thanks to the pics postedby 4runningdaily, I am having to save up for a trip to the matterhorn next summer with the GF.
 
Going through my thread now and cleaning it up.

I will be updating the first page shortly with links to other threads I created and pics from my recent trips.
 
:cool: Brian's FX-R 3" HID Projector Retrofit on 97 4Runner Project (T4R.org) :cool:



See my full FX-R Retrofit thread here:
Link ---> http://www.toyota-4runner.org/3rd-g...it-97-4runner-project-toyota-4runner-org.html






Hi,
Here are the results of my FX-R retrofit on a 97 4Runner. I previously had a full retrofit kit with Lexus Projectors done by a semi-pro. It was quite a good kit but I wanted to build one on my own that was painted on the inside and had amber halos. This is my first retrofit attempt. I don't really think of this as "write up", it is more of a project report. I will try to be as thorough as possible.

For anyone trying this project - I would highly recommend reading at least the first two pages of the thread and not just the initial post. I made several important updates below that you will find useful.


{ Sources }

Retrofit Source Guide: The Retrofit Source Inc
PDF Guide: http://www.theretrofitsource.com/pdf/trs_tech/FX-R_Projector_Retrofit.pdf
RickAshay: http://www.flickr.com/photos/headlight-hookup/
Aiming Headlights: http://www.toyota-4runner.org/3rd-gen-t4rs/130317-how-properly-aim-projector-headlights.html


Buy parts:
* TYC L/R Headlights Pair from EBAY (~$85)
* OEM Toyota Headlight Housing L + R (~$45 each)
* HID Components Kit from RetrofitSource.com ($400 - $500)
* Paint: SEM Charcoal Metallic, High Build Primer (~ $15 each)
* Silver Foil Tape ($10)
* Silicone Sealant ($5)
* EPOXY, JB Weld ($5 each)
* Screws set from home depot x2



{ MARK ALIGNMENT ON WALL }

This is difficult. I had already marked the cutoff lines on my garage wall using my old custom 4Runner projector set. This really helped me out a lot since I had a baseline for the alignment. Assuming you don't have a working completed projector set ready you will want to follow the instructions linked above. Whatever you do, don't throw away your OEM headlights because you will need them for marking on the wall if you don't already have a set like me. The first time I did a projector retrofit, like a dumb@ss I threw away my headlight housings. They are worth $$$ so don't do that.


{ SWAP TYC HOUSING OUT }
At the minimum you will want the black plastic OEM "headlight housings" since the ones that come with the TYC set are brittle and may break when you try to adjust it; the rest of the TYC headlight is still good. So assuming you are not just modifying your existing OEM housings you will need to swap the cheap TYC housing off the TYC headlight assembly and replace that housing (the part that is adjustable) with the OEM one.


Small steps
* Put onto the 4Runner and align the light with a screwdriver so that the lens looks flush and correct when turned OFF. Basically does it look flush with the grill.
* Remove lights from truck and take into garage.
* Remove battery from truck.
* Bake Lights in oven at 275 F for 7 mins, do this ONE at a time.
* Remove each lens with two screw drivers, it should pry off with a small amount of pressure.



{ DRILL THE HOLES }

* Use a dremmel tool with a small cutting blade to cut out and widen the lightbulb hole in the back of the light as pictured.
* Tape up the inside of the light (you can probably skip this); I did this so I could easily mark the screws.
* Set the projector light into the housing, power up light, align on the wall (refer to a different guide than this one), mark where the screws touch the headlight inside with a sharpie.
* Drill holes where marked; they should be oval shaped. Make the holes wide and oval shaped so you can move the projector around after putting the screws through.
* Now that the holes are drilled, set the projector in the light and try to get it to align on the wall as per your tape marks. If it is too tight or won't align then widen the holes.
* Repeat until you can perfectly align both lights on each side and the light matches up with your tape marks.


Remove the projectors and set aside in a safe place.


{ PAINT THE LIGHTS }

* Lightly sand the inside of the light and the plastic shrouds with soft grit sandpaper.
* Wipe down with water and a cloth.
* Wipe down with paint thinner and a cloth.
* Spray the primer, 2x coats
* Spray with main paint, 2x coats
* Let dry for a long time, long enough to handle the paint. I would say at least 3 hours.
* Cover the entire inside of the light with blue painters tape. This is to protect the paint while to man-handle the housing, install the projectors, and glue them in. You don't want epoxy or J-B Weld on your nice paint job.



{ GLUE PROJECTORS IN, PART I }

* Mix up some 5 min clear epoxy, power on the HIDs on your work bench, align correctly on the wall, adjust screws, *lightly* apply epoxy and hold in place while aligned. Be sure to use only a small amount in case you messed up the alignment and have to "reverse it".
* Repeat for other light.


{ TEST PART I }

* Test on truck, be careful since they aren't fully glued yet.
* Confirm alignment is true and accurate


{ FINAL GLUING }

* If you confirmed the alignment is good then you can now put a full batch of J-B Weld on each side of each screw hole (hence the blue tape).
* Let sit for awhile, say 2 hours. I let mine sit overnight mostly because I ran out of time and it was getting cold.
* Once the J-B Weld is fully set you can remove the tape on the inside of the light.


{ GLUE HALOS TO INSIDE OF SHROUD }

* Tape up the outside of the shrouds, (again) to project the nice paint.
* Use clear epoxy and glue halos inside shroud. Use best judgement because this is difficult. I held in place for 5 mins while it dried.
* Let dry.


{ Install Shrouds and re-seal lights }

* Snap the shrouds (with halo inside) onto the face of the projector - don't scratch the lens. I chose not to glue the shrouds onto since the fit was so tight. Gluing is unnecessarily permanent for this step (don't glue them onto the projector!)
* Use the oven to reseal the headlight lenses back onto each headlight, be sure to wipe of any fingerprints first.
* Install. Op-Test.



{ Create and install modified breather tube with new filter }

* See pictures a few posts down. This is a REALLY important step.




Addendum for reference ...

* I drilled the holes.
* Test fit and powered up inside garage.
* Drilled more, adjusted until they could be aligned.
* Then sanded and painted.
* Then taped inside of light
* Then did a basic light gluing using a small amount of super glue / epoxy (not JB weld).
* Tested on the truck and confirmed alignment was good before the final JB Weld
* Lastly I applied a full amount of JB/weld to the screws on inside and outside.
Click to expand...


// THE END //




:usa2: LEAVE A COMMENT PLS! I LOVE FEEDBACK :usa2:



















Again, see the full retrofit thread here:
Link ----> http://www.toyota-4runner.org/3rd-g...it-97-4runner-project-toyota-4runner-org.html


:)
 
Last edited:
ScanGauge 2 SOLD!

Yes, I believe it is just a very nice monitor.

BTW, T4R has been having issues lately making it difficult for me to load the pages.

Upcoming activities:
Coral Canyon San Diego Run this Saturday morning.
Adding a single 10" subwoofer.
 
You must log in or register to reply here.

Similar threads

F
MODS: I cannot access most pages of a thread; "Forbidden" error in browser
Replies
9
Views
26K
AuSeeker
AuSeeker
P
FS: 1996 3RD GEN 4Runner 4x4 | $6999 | Chicago, IL
Replies
2
Views
4K
pfeenstra
P
D
FS/T: 2006 4Runner V8 4WD Limited, rare 3rd row (SoCal)
Replies
10
Views
2K
rarferngully
R
xskydivingdudex
Xskydivingdudex’s Build Thread 2.0
Replies
1
Views
973
honda250xtitan
H
Fiffa
FS: 3rd Gen 4Runner Limited, Vancouver, WA, $13k OBO
Replies
2
Views
3K
Fiffa
Fiffa

Members online

Total: 5,988 (members: 2, guests: 5,986)

Forum statistics

Threads
278,316
Messages
3,554,120
Members
248,016
Latest member
Advally Service

Share this page

Trending content

Back
Top