Building myself some new sway bar disconects...lets see how they come out

Well here they are. seem like they will work great. and they are nice and simple. I still need to build the rears. here are the pics

IMG_9389.jpg~original

IMG_9392.jpg~original

Here is how they work
IMG_9390.jpg~original
 
oh forgot to mention i need to build a bushing for the ball joint bolt. turns out a 3/8 bolt in a half inch hole slides around alot.
 
Very nice, I like this design. Did you thread the collars yourself, or are they designed like that?

Can you get a ball joint with a zerk on it? Do you have a boot for the ball joint?

What diameter is the shaft?
 
Very nice, I like this design. Did you thread the collars yourself, or are they designed like that?

Can you get a ball joint with a zerk on it? Do you have a boot for the ball joint?

What diameter is the shaft?

Bought the collars, they are stainless steel. almost $15 each....oh well. they work perfect. yes you can get them with a zerk. i might change, i dont know about a boot for it, might be looking into that. all the shafts are 3/8. it was about $115 in parts for all 4 links and its all stainless steel.
 
When you loosen the collar and allow the sway bar and bushing to slide down the shaft, will the bar force the whole link to rotate? In other words, if you moved the shaft out of the way and rotated the sway bar down towards the lower mount, is the lower mount in the arc swept by the hole in the bar? If not, then you could end up with some unintended forces when the bar and collar slide all the way down the shaft.

You may not have as much of a problem with it bootless if you don't live in the rust belt, but I would think that you would want to be able to lube that thing.
 
The collar comes off completely or you can thread it down. It becomes so loose it just slides down.

as far as unintended forces, i need to play with it fully flexed but it should be ok. the only one part im concerned about that is really hard to describe. I will play with it and make sure everything clears and works well. more testing will come.
 
I am definitely interested...I only run a front sway bar so I'll only need the fronts...can't wait to see them installed and working...maybe get a video of them in action?
I have a suction cup camera mount which would work awesome for a demo video, so you could just send me a free set and I can make a commercial for you! :bigok: :D
 
FINALLY found my camera. Still havent tested them out in real world senerios but this was done with a jack. you can get the idea how it works.

Compressed side
DSCN3881.jpg~original

Dropped side. (i pulled the sway bar down to show how it droops but its very hard to do that)
DSCN3882.jpg~original

Im concerned if its gets really flexed out and the bar drops it could get caught in the eye holes and bend the rod. but i dont know if its a problem yet.
As far as how they actually work as sway bar links, they are fantastic.
 

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