Built my own "Artic Truck" fender flares

Alaskastreamin

New member
Hi folks.
Noobie here. I love to make stuff with fiberglass and after being given a '97 4runner, had to make it more manly. I started this project Dec 1st and painted it yesterday.

This is a street cruiser that won't see any offroading. We live on an island off the coast of Alaska with 14 miles of road!!

I wasn't too fond of the color but a complete color change would be too much work. If I were to live with purple, it would have to be pretty over the top.

There was a huge dent in the front fender which I took off, pounded out and re-hung.

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After that, I scored some 33x 12.50 tires on centerline rims ($400.00). I ordered a 3" suspension lift ($150.00) and a 3" body lift ($150.00).

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The tires stuck out 4" beyond the fenders.

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So I grabbed a sheet of 2" thick urethane roofing foam from a buddy who's a commercial roofer.

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I cut some "hoops" to extend the 2 1/4" fender edge outward 4". This took two layers of the 2" foam. that I hot glued to the fender.

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I found the shape of the flare I liked and cut a piece from the foam with a jigsaw.

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Then cut 100 more!!!

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Then I spray glued tin foil on the outside of the fender, marked the outermost edge of the flare on the foil using the template piece as a guide and laid up a few layers of fiberglass. This will give me a flange to bolt the flare securely.

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Next, the arch pieces were hot glued in place.

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And repeated for the other fenders

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I decided to make a hood extension to add some "texture". This shape was inspired from a Ford Ranger.

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And here it is today. The running boards are fiberglass and will be installed this weekend.

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A homemade RoadRhino style front/ rear bumper will be built to fit the flares next and a sun visor.
 
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Nice Job! Where in Alaska? Have thought about living there, but only 14 miles of road, I don't think I'd ever go through a tank of gas but once a month.
 
Those fender flares are awesome! I've actually thought about doing something similar for quite a while. Now I know how to do it! I really like the look of wide flares. It gives the truck a much more aggressive (meaner) stance.

Great job!

How do the flares attach to the body?
 
I love those centerline wheels.
I had a set on my jeep back in 93! Never seen them since...

I think they are the "Scout II".

Looks great!
 
Incredible

Wow, just amazing work. Wish the photos included the rest of the job! Looks really bad ass.

fastcar
 
Wow, wasn't sure how it was going to turn out as I scrolled through the pics, but the final product looked spot on the ones on those arctic trucks. Nicely done.
 
That's awesome work. What kind of resin did you use? Epoxy? I've heard that polyester will melt foam. How many layers of cloth or mat did you use?
 
Those turned out incredible...I know how hard it is to make it work and get the flare looking right. Did you make plugs, then molds then flares? or did you just lay up the glass and and body filler it smooth right over the foam?

I spent waaaayyyyy too many hours trying to make these work and gave up. lol

 

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