Cheap and Classy... my '96 Build Thread

Soy

New member
Hi folks - been a lurker here for a while, but never had a reason to pull the trigger and register until now.

A few weeks ago I picked up a '96 4X4 Limited w/E-Locker, and have started the process of bringing this beast back to her former glory. 160,xxx miles, blown suspension, and a few electrical gremlins, but a lot of truck for the $4500 I spent.

zTNV5.jpg


So far I've done the following:

Energy Suspension Swaybar bushings front and rear
Steering Rack bushings
Front bump stops
(All from Wheeler's offroad)

New '00 style headlights (old ones had broken alignment adjusters)
New flexplate and oil seals

...and the obvious stuff like oil change, spark plugs, diff and transfer cases refilled, and general cleaning.

AmQ3r.jpg


I was fortunate that she came equipped with a decent set of Revo 2's, brand new belts, an optima red-top, and a set of Weathertech mats in the front and cargo area.

So what's next on the list? New suspension of course! I want to build this economically, but with purpose. Been looking at several different options as far as suspension goes, but I'm most inclined to do a Bilstein/'99 Tall coil setup to keep it simple. I'm by no means a huge wheeler, but enjoy a little off-roading (Main divide, Hungry Valley, and other So-Cal areas) as long as they're enjoyable and have a good view. The other main purpose will be camping and skiing, since my other car isn't exactly capable of going off-pavement.

8MbG9.jpg


I've got more photos to post, but am currently at work. Stay tuned for future updates!
 
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Oops! Fixed the sizes. Still a newbie on this forum - the Mazda one I belong to auto-resizes for you. :wow2:
 
Nice find....I bought mine a couple of years ago, but it didn't have a locker for the same price.
 
Nice buy! If you are serious about going with the 99 coils, I'm lifting my truck with some TRD's and LC 7 Wraps in the next couple of weeks. I'd be happy to sell them to a member here.
 
Your thread title reminds me of my high school prom date. :biggrin2:

Looks like a great clean rig at an even better price! Should last you many years to come.
 
Your truck looks fantastic man. And I think the 99 coil lift is a great decision if you dont wheel it much. Im the same way and Im kinda wishing I would have went with that set up. And a lot of guys seem to paint the flares and rocker panels to black on white trucks such as yours. But I think your color scheme looks fantastic and you should keep it!
 
Nice buy! If you are serious about going with the 99 coils, I'm lifting my truck with some TRD's and LC 7 Wraps in the next couple of weeks. I'd be happy to sell them to a member here.

Tempting, but I think I might shell out for the Sonoran Steel kit, all pre-built. I want to keep things cheap, but suspension is something I know it's best to go new on.

1985taylor1925 said:
Your truck looks fantastic man. And I think the 99 coil lift is a great decision if you dont wheel it much. Im the same way and Im kinda wishing I would have went with that set up. And a lot of guys seem to paint the flares and rocker panels to black on white trucks such as yours. But I think your color scheme looks fantastic and you should keep it!

I'm with you 100%. The scrapes and chips in the original silver gives it some character. This isn't going to be a show truck by any stretch, and I dig the Sand/Silver two tone.

kzak said:
The updated headlights make your '96 look much newer. Looks good.

Thanks man! I'm enjoying the light pattern more than anything, but the look is definitely an upgrade!
 
Enlighten me on the '00 headlight upgrade. I have a '97 and I'm not happy with the light pattern or light output.

Do 2000 headlights bolt right in or is there some work to be done?
 
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Enlighten me on the '00 headlight upgrade. I have a '97 and I'm not happy with the light pattern or light output.

Do 2000 headlights bolt right in or is there some work to be done?

They bolt straight in. Pull the grille, side markers, and fold back the trim pieces under the lights and you'll see 4 10mm bolts per light. Yank the old ones, bolt the new ones in their place.

All in all it took about 15 minutes to swap. Easy as pie. :)
 
They bolt straight in. Pull the grille, side markers, and fold back the trim pieces under the lights and you'll see 4 10mm bolts per light. Yank the old ones, bolt the new ones in their place.

All in all it took about 15 minutes to swap. Easy as pie. :)

Thank you kindly. What's the advantage of the newer lights?
 
Nice buy! If you are serious about going with the 99 coils, I'm lifting my truck with some TRD's and LC 7 Wraps in the next couple of weeks. I'd be happy to sell them to a member here.

Hey Shadow....I would be interested in the coils. What is the distance from the middle of the hub to the bottom of the fender? I'm currently sitting at 21" all around. I was going to purchase a set from someone else but he was sitting at the same. I'm not positive if the PO already swapped out the coils or not.
Thanks,
Marc

edit: I'll send a PM as to not hijack the thread....
 
Thank you kindly. What's the advantage of the newer lights?

The main advantage for me is that they aren't broken. :D

I can say that the light pattern is more even with a flatter cutoff though. Not as good as HIDs, but a lot better than the diffused pattern from the old lights.
 
Over the weekend I took her out for a quick run up Saddleback to see just how bad the suspension is.

9K0Cy.jpg


NBEXK.jpg


Turns out the fronts are shot. This is as far as I was willing to go on washed out, rutted roads. It was still fun - got a chance to actually use the 4WD and got some fresh air.

So, today I placed an order with Steve over at Sonoran Steel. Full System 3 for the truck with Billies instead of Tokicos. A little more than I'd spend assembling all the parts myself, but I'll definitely have the satisfaction of knowing everything is brand new and pre-assembled to spec.

I'll post some pics of the install once everything gets here! :D
 
Dude,

Welcome to T4R and nice truck!

You will be happy with the SS 1.2 I can guarantee that.

There are several T4R guys spread out around OC and San Diego. I live in Encinitas, TriumphDog lives nearby, 4RunningDaily lives near Escondildo, and COB lives in Mission Viejo area - all are 4WD. Now that we have several members with 3rd Gens we should plan a day trip :)

:surfer:
 
Dude,

Welcome to T4R and nice truck!

You will be happy with the SS 1.2 I can guarantee that.

There are several T4R guys spread out around OC and San Diego. I live in Encinitas, TriumphDog lives nearby, 4RunningDaily lives near Escondildo, and COB lives in Mission Viejo area - all are 4WD. Now that we have several members with 3rd Gens we should plan a day trip :)

:surfer:

Cracked me up...how long til you think he notices?
 
Dude,

Welcome to T4R and nice truck!

You will be happy with the SS 1.2 I can guarantee that.

There are several T4R guys spread out around OC and San Diego. I live in Encinitas, TriumphDog lives nearby, 4RunningDaily lives near Escondildo, and COB lives in Mission Viejo area - all are 4WD. Now that we have several members with 3rd Gens we should plan a day trip :)

:surfer:

I'm sure he would be but he bought the SS 3 kit. :drummer:
 

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