Similar Issue
2016 Limited 4WD 33k miles
A week ago I got a nail in my drivers side rear tire. Not patchable. Put the spare on. Tech advised the spare was 'brand new' and had not been rotated. New tire at 10/32, all other tires at 4-5/32. Tech advised to change the passenger side rear to avoid drive train issues. I declined - it is currently under lease and fully dealer maintained. Contacted dealer multiple times that week to discuss the issue - various responses to the extent of 'you'll be fine.' Unsatisified with the response I escalated to Toyota - submitted to dealer Customer Relations Manager (CRM). Went in Friday to dealer. Met with CRM and service manager. He told me there is no concern, I reiterated my concern that they did not follow the tire rotation required by the service manual, to include spare, which put me in this position. After much back and forth they agreed to replace the other tire on the same rear axel with a new one.
So now I have two worn front tires with 4-5/32 and two new rear tires with 10-11/32. It could just be in my head, but the drive feels different since the spare was put on and even after a match was put on the other side of the rear axel. Minor friction feel at pedal, torque resistance, minor vibrations, etc when accelerating or cruising on highway.
Lease is up in a month and I planned on buying the car. Will replace front two tires and spare if so - otherwise I have lease insurance to cover. Concerned about damage being done to LSD/diff/drive train components. Searched the forum and found various opinions especially related to 4/5 rotations and similar thoughts. What is the bottom line? Does the torsion set-up help? Is the front/rear 5/32 difference damaging the drive train? TIA.
Tino