Got a little done on my retrofit.. Didn't spend a lot of time on this yet because its so nice outside that its hard to sit inside and work on this.
I started off with a new set of Depo headlights that way I could take my time and not have to rush to get headlights back in my runner..
(note that most of my steps are a regurgitation of TRS instruction and video info.)
Baked headlights at 270 degress (pre-heated) for 7 minutes. Came apart with no problems.
I decided to go for the H1 system because if anyone has ordered from TRS in the last couple months you know they had huge shipping issues. I had planned on the D2S but they offered these and I said sure. Kinda of glad I did though because test fitting and mounting projectors is a breeze compared to D2S. Its basically plug n play in the bulb socket. So after screwing in the projector I started working on modifying the Apollo 3.0 shrouds to fit the headlight bucket.. I used a belt sander to get a nice straight edge.
Then test fit them into the housing and was happy how they fit.
By the way.. working on these is a mess!!
After modifying the shrouds I started mounting the switchback halos to the front of the shroud per TRS recommended mounting. Drilling small holes and running thin wire to secure it to face of shroud.
So then I caused myself some extra work.. I couldn't decide if I wanted to run switchback halos or color changing halos so I decided to mount both! I mounted the switchback as shown to face of shroud (80mm halo) then I mounted the color changing halos inside the shroud (100mm halo) and my plan is to wire them to a two position switch so I can choose which one I want to run and maybe switch it up now and then.
Then switchback will be wired with halo on with parking lights and then wired to blinker to change from white to orange when on. Then with the two position switch I can switch over to the color changing halos that will be wired with the parking lights as well. I am not amazing at wiring so I hope I can actually figure it out.
The color changing halos were mounted per recommended mounting per TRS. I centered them inside the shroud and used steel stick putty to hold them in place.. I may have used a little much.. but oh well.
Since these projectors used the centering ring I had a lot of little dremeling work to get them so seat flush and not hit the wire I used to mount halos. It all came out fine.
Don't forget to use a 9V battery and cycle your high beam solenoid approx 40 times before installing per TRS recommendation.
After enlarging the factory hole in back of housing next to the main bulb hole I was able to feed all the halo and high beam wires through the housing and mounting the projectors into the housings. At this time I only have the nut on the back of the projector finger tight until I install in 4runner to double check alignment. When I am happy knowing they are good I will tighten down the alluminum nut. You don't want to do it right away in case they arent aligned because the nut will deform. I am hoping since these H1 projectors use factory style mounting rings for alignment that everything will come out good the first try. (knock on wood).
Overall I am happy with the look and fit right now.
So whats left...
I need to get these mounted on to the 4runner with the glass reinstalled.. Check alignment and if its all good then seal the glass back on and call it good. But before that happens I have a LOT of wiring to do.. most is plug and play but the hard part will be finding space for all the electronics and keeping it clean. That will come later cause I don't see getting to this for a couple weeks. But I am looking forward to having good headlights!