From there I mounted them up and realized that I miscalculated the offset of my previous setup by over 1/2".... Which meant I had a lot more work cut out for me to get the tires to clean up front. I had thought for some reason that a 0 offset 8" wide wheel was a 4"BS but I guess its a 4.5". This meant that my previous setup with adapters was 3 1/8"BS instead of what I thought was 2 5/8"BS.
Either way I took on the challenge after just reading up on Dirtco's tub job he did for the Iroks and followed suit.
Now remember I have no limit to my travel or steering whatsoever. My current Swayaway extended travel coilovers give a full 9.5" of travel full droop to compressed factory bumpstops. In addition to this, I am not running a body lift.
Started out with pulling the coilover so I could cycle everything to see what hit.
Full Stuff
Full front lock
With the fender off
Had already clearance the inner fender here but will probably have to go a bit more. At least it is a smooth surface.
The rear I couldn't even get it past the slider.
This shows how much was already cut and pounded back when I got the 305's clearance.
And where the steering stop was at that point...
They rubbed on the slider and firewall bad. Took an inch out of my slider as they were longer to begin with since I used the ones that were going to go on my 06.
So I started cutting until the tire cleared. Lots of taking the tire on and off and moving the suspension up and down to get to this point.
From there I welded up all of the loose pieces in the Rocker to build strength back for when it is plated over.
I then started to weld in some 3/16" rod into the area to try and build some shape back to it in order for it to be easier to plate.
And a shot from the inside.
From there I started to plate things back up using 16g steel.
And pretty much finished welding.
From there I seam sealed inside and out.
And some undercoating to seal it all up.
And that leaves the passenger side pretty much finished up. Reinstalled the coilover and fender along with all the interior panels after trimming them down to fit the new sheet metal.