Cree
New member
So I don't know if anyone ever saw the post in the What did you do today thread, but I picked up my bumpers from the local Pick n Pull. Front and rear ran me a grand total of 63 dollars. However, there was a problem. The PO had punted someone. Gently, enough so that the front bumper was in good shape. Enough though that the AOR bolt on cross member was like a pretzel. At the time I figured no biggie, I'd call them and get another one.
Well.... no. That's not how that works. I don't blame Scotty one bit for not selling them separately. It did, however, make for more work for me and my buddy. So, with that said, off to the races we go!
Went down to Metal by the Foot and picked up a 3ft section of 4 inch channel. That gives you 1/4ish wall, 4 inch web and about 1 1/2 in legs. Moreover, that gives you an internal measurement of 3 inches, which slides beautifully over the frame rails once you hack off the factory pads. I'm not sure how far back I cut, probably about half an inch behind them. Enough so that the bumper tucks up a little tighter than Scotty designed it originally. That's double edged. Do that and expect to bolt it on? Forget it. But, if you are going to ever really use the winch, you probably were going to need to welderup anyhow, so now you just get that out of the way from the jump.
Thankfully, Scotty is kind enough to take a good photo of the crossmemeber, so we basically just copied his mounting points. Cut down some 1in square tube for the upper bolts. Welded all the nuts on and Viola!, we're in business. The ONLY bad part of the day? Lost a little more front end clearance from the weight. That's okay, I haven't brought the front up yet, but now I'm thinking I may need another 3/8 on top of the 1/2in spacer. Wheelers has both, so I'll probably just stack them and call it done.
Now, I mentioned that I was upgrading the lighting. I personally don't like how the retro fit lights look. I also don't like the price tag. And I really dislike the fact that they're not DOT legal. I know a lot of people don't care and have never had any problems, but I do and I don't want to, so here we are.
I know for a fact that the LED "Daymakers" style lights from HD's throw a metric butt ton of light, the cut off is good enough to keep from blinding the meat missiles in the oncoming lane, and they're DOT/SAE legal. Well, that's perfect, because now with my new bumper mounted, I just so happen to have room for a couple of them. I just unplugged the stock lights, made an extension harness and plugged these bad boys in.
We also lopped off the old turn signal tabs and welded on some flat tabs for some *drum roll please* DOT/SAE Rigid Fog lights. Full disclosure? After driving with just the headlights on, I could've saved a lot of money on not buying these and/or buying a different pattern. But, I got them, so they're mounted and wired to the factory fog harness.
Here's some night shots, since I'm betting this may created the question of what it looks like.
LOW BEAMS ONLY
LOWS/FOGS
HIGH BEAMS ONLY
LOWS/FOGS CUTOFF
I have about 330 bucks wrapped up in the lights, well over half of which are the fogs. Like I said, I feel like I could've held off, but I'm not unhappy I got them either.
And this completes the bumper install for now, and Phase 1 of the lighting upgrade. Phase 2 will come as soon as I get my MJT Aux fuse panel bracket and fuse panel installed. Which, I'm hoping my schedule will allow to be soon.
Well.... no. That's not how that works. I don't blame Scotty one bit for not selling them separately. It did, however, make for more work for me and my buddy. So, with that said, off to the races we go!
Went down to Metal by the Foot and picked up a 3ft section of 4 inch channel. That gives you 1/4ish wall, 4 inch web and about 1 1/2 in legs. Moreover, that gives you an internal measurement of 3 inches, which slides beautifully over the frame rails once you hack off the factory pads. I'm not sure how far back I cut, probably about half an inch behind them. Enough so that the bumper tucks up a little tighter than Scotty designed it originally. That's double edged. Do that and expect to bolt it on? Forget it. But, if you are going to ever really use the winch, you probably were going to need to welderup anyhow, so now you just get that out of the way from the jump.
Thankfully, Scotty is kind enough to take a good photo of the crossmemeber, so we basically just copied his mounting points. Cut down some 1in square tube for the upper bolts. Welded all the nuts on and Viola!, we're in business. The ONLY bad part of the day? Lost a little more front end clearance from the weight. That's okay, I haven't brought the front up yet, but now I'm thinking I may need another 3/8 on top of the 1/2in spacer. Wheelers has both, so I'll probably just stack them and call it done.
Now, I mentioned that I was upgrading the lighting. I personally don't like how the retro fit lights look. I also don't like the price tag. And I really dislike the fact that they're not DOT legal. I know a lot of people don't care and have never had any problems, but I do and I don't want to, so here we are.
I know for a fact that the LED "Daymakers" style lights from HD's throw a metric butt ton of light, the cut off is good enough to keep from blinding the meat missiles in the oncoming lane, and they're DOT/SAE legal. Well, that's perfect, because now with my new bumper mounted, I just so happen to have room for a couple of them. I just unplugged the stock lights, made an extension harness and plugged these bad boys in.
We also lopped off the old turn signal tabs and welded on some flat tabs for some *drum roll please* DOT/SAE Rigid Fog lights. Full disclosure? After driving with just the headlights on, I could've saved a lot of money on not buying these and/or buying a different pattern. But, I got them, so they're mounted and wired to the factory fog harness.
Here's some night shots, since I'm betting this may created the question of what it looks like.
LOW BEAMS ONLY
LOWS/FOGS
HIGH BEAMS ONLY
LOWS/FOGS CUTOFF
I have about 330 bucks wrapped up in the lights, well over half of which are the fogs. Like I said, I feel like I could've held off, but I'm not unhappy I got them either.
And this completes the bumper install for now, and Phase 1 of the lighting upgrade. Phase 2 will come as soon as I get my MJT Aux fuse panel bracket and fuse panel installed. Which, I'm hoping my schedule will allow to be soon.
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