FINALLY FIXED after spending $1425, it still needed another $5 fix
Back story/history on my vehicle.
i have installed the following NEW stuff in the last 2000 miles
-drivers pacesetter
-passenger side pacesetter
-NEW OEM RED BOX driver's front O2
-New Denso drivers rear o2
-New Denso pass front o2
-new Denso pass rear o2
-new felpro manifold gaskets
-16 new oem head bolts
-16 new oem head studs
install process in order of occurance
-installed upsteam drivers o2, code still there
-installed downstream drivers sensor, gone was sensor efficiency code
-installed driver's manifold, gone was the p0420 code
-20 miles after drivers' manifold install p0430 code,
-installed pass upstream
-installed pass downstream still p430 code
-installed pass manifold cleared p0430 code
-no codes for 500 miles, then sporatic p0430 code
-installed these Dorman 42009 $5 spacers, cleared p0430 and it has yet to come back!
Yes, so here i am posting pictures
follow his instructions in first post.
http://www.toyota-4runner.org/problems-warranty-issues/92619-10$-fix-failed-catalytic-converter.html
just to clarify, i had to read his post 2 times to see where he was going with it. but its all good info.
you need 3/8 bit and 1/2 bit
you need wd40 as a lubricant while drilling it out
you need a vice to hold the sucker down
you dont use a vice, you will not drill a perfect hole. you might damage the threads on the spacers.
YMMV,
Here are the spacers. from left to right, spacer with 3/8 hole, spacer with 1/2 hole, o2 sensor so you can see how big the end is and why you need to drill a 1/2" hole.
spacer with 1/2" hole drilled in it already on the o2 sensor
now the spacer with 3/8" hole on top of the other spacer and on top of the other sensor
sensor installed on passenger side rear aka bank 2 sensor 2
its been 200 miles since i did this. i did this @ 3/4 tank. i just filled up the tank 75 miles ago. i usually get the p0430 pop back on when i fill up for the next 30 miles. so i figured now i can report back with positive results. also my car used to get a sulfer smell, now it does not any more. smells sqeuaky clean!
Cant believe after spending $1425 to change everything, i stilled needed $5 spark plug anti fouler to fool the ecu to stop the dreaded p0430 code!