Help Identifying Noise From Differential

bgrump

Member
Hey guys. I have a 1996 SR5 4runner. I am pretty much a novice who has been working on my front end solo.

So the other night I am putting the CV axles in. I put in the passenger side and it lines right up almost flush no problem. Then I go over to the driver side. I hammer it around the lip with a pry bar and after it seats it has a gap. I thought something was wrong because the old one was flush. I took it out and tried again. Again a gap. So I took it out again and made sure the seal and everything was right. I got the old CVs out of the shed to compare them and I see the new CV axles from Toyota have dust shields while the old ones don't. Bought them a while ago so I forgot the new ones were different. So I figured the shield is the reason for the gap. I was using a pry bar on the lip again and just as it was almost seated I heard a clank. It sounded similar to a bolt dropping in the engine compartment. I wasn't hitting very hard when it happened so I wasn't sure what would cause the noise. After a bit I gave up looking and finished seating it. After I got it seated I turned the axle and suddenly I was hearing a grinding/clanking type sound. So I took it out again to see what was going on. Everything looked fine. I then spun the gears and realized the noise was coming from the gears. It was quiet before.

I have no idea what happened but I am guessing it isn't anything good. Have no idea how to proceed. Seems to look normal. On first observation I thought the gap was bigger between the ECGS bushing and gears. I did the swap last year and I don't remember how much space there was. I honestly could be mistaken about that. I posted a link of the sound maybe someone has an idea of what could of happened. Any help would be appreciated.


Gear Noise - YouTube
 

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That small gap is normal for a slight amount of in and out play. Once seated stop hammering. Spin the axle to check for flush. Did the retaining clip come back out with the axle after the clank noise?
 

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