How to make a crank pulley holder for $7 and no welder

Ask10

New member
Hi all,

**For a 5VZ-FE motor. I don't know if this can be applied at all to the 2.7, I haven't worked on one before.**

Just wanted to chip in what I did to unstick a really stubborn crank pulley bolt.

I tried the following with no luck
-Strap tool (broke)
-Removing the radiator and using a 600 ft/lb impact

I didn't use the starter bump method because, well, that still left me with no options on being able to TIGHTEN the pulley bolt too. I get annoyed when people suggest ways of getting something off, but not how to put it back on. That's what I set out to do with this tool I made.

So there are people who say "Okay, just make a tool. All you need is a welder, grinder, saw, and a template." Never mind that it's rather difficult to get the template just right, get the holes lined up right, weld the "knobs" in the correct place, etc. Such a waste of time if you ask me, so I wanted to show everyone what worked for me.

What you need is to go to a hardware store and buy the following.

A flat bar with punched holes in it. $5.61
Crown Bolt 1-3/8 in. x 36 in. Zinc Steel Punched Flat Bar with 1/16 in. Thick-18040 at The Home Depot

One grade 3/8" GRADE 8 bolt. $.80 for me.





Step 1: Remove your power steering pump off of it's bracket so that this top bolt hole is accessible. Since your timing belt is being done, your serpentine belts will already be off.




Step 2: You will need to slightly enlarge one of the holes in near the end of your bar to fit the bolt that secures the power steering pump on top. Hope that made sense.

Step 3: Feed the bolt through the slightly enlarged hole and bolt it down.

Step 4: Align the crank pulley (19 mm socket) so that the crank pulley hole lines up with a corresponding hole in the metal bar.

Step 5: Screw in the GRADE 8 bolt into the crank pulley. I'd suggest getting a longer bolt than I did, but this one worked for me, barely. When all is said and done, it looks like this.





Step 6: Attach a breaker bar/socket combo with LAEB (Long A** Extension Bar) to the crank pulley bolt and give it heaps. My bolt came out seemingly easy, although a very unnerving crack was heard at first when it broke loose. Nothing was damaged though.

Now the best part is, if you want to tighten the bolt down, simply put the tool here and go for it! Works both ways.



Okay, hope this helped anyone.

Enjoy
Ask10
 
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I used the plans and used a piece of flat stock 3"x36" and two 3/8 bolts with threads cut off to the shoulder and a hole between them for the socket to fit.
 
I lay a piece of rubber or a glove or something grippy on it and wrap the long part of a ratchet strap around it a few times and hook it to the frame. Quick, easy, and never failed me. I do like you setup, though, it's nice and clean.
 
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2x4 and two 3/8" bolts. Put two drill bits in the pulley holes, stick the 2x there and hit it with a hammer. Drill out the dimples. Put your 19mm socket halfway between holes, and draw a circle around it. Drill that hole and insert bolts. Voilá (or Walla! in interweb speak.) Put bolt holes on the diagonal and leave a lot of wood PAST the holes and it will not split. This was stuff I had lying around so cost was zip. No template, no welding, and excellent leverage. Pull on 2x4, push on breaker bar is 2x torque of a fixed system like chain or strap.
 
Great idea!

Came across your thread when trying to do the same thing. We did the wood trick and the wood broke. We could not find the tool anywhere near us besides online. We needed it that day! We went to home depot and got what you said and it worked like a charm! Great job and thank you!!
 
I just put mine in 5th gear and jam a tube between the brake pedal and the seat. I suppose this wont work for an auto.
 
Well I just bought another 97 4Runner. This one is a SR5 and need a engine and trans swap. The wrecked 96 engine and trans finally have a home. I'll be using the holder some more........and it still isn't rusting.


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thats really clever. Before air at home I would just use a breaker bar and the starter. And found that many guys us a Bluepoint CW24 chain wrench with a piece of old belt to keep from marring the pulley, I've seen the chain wrench for $35 online. Thats is some good tool fab though.
 
thats really clever. Before air at home I would just use a breaker bar and the starter. And found that many guys us a Bluepoint CW24 chain wrench with a piece of old belt to keep from marring the pulley, I've seen the chain wrench for $35 online. Thats is some good tool fab though.



I have maybe 12 dollars into the holder.........the piece of flat stock from the local ACE hardware store what the most expensive.


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Crank Bolt instalation trick

INSTALLATION TRICK FOR CRANK SHAFT BOLT: Freeze the bolt

Put the bolt in the freezer overnight (for a couple of hours at least) or in a cooler of ice. This shrinks the bolt so when it gets warm it will be torqued tighter into place.

You can get decent (not great but decent) torque using the timing belt and a second wrench. This messes up the belt, but is useful in an emergency.
In combination with ratchet straps on the crank, this can get you enough torque to set the bolt well.

Old belts are also useful to get cam gears off.



For removal of the bolt, I like to use "the starter" method.
 
How do you know you are tightening to the right torque when you use this method to put it back on?

Edit: holy huge number of thread views, Batman!
 
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