Hyde builds some axles.

Pressto!

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The 2.28 gear vs the 4.7 gear

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Going to clearance the inside of the case tonight for the new gears.

Last of my parts have been ordered, twin stick top shift conversion and the 23 spline coupler from AA that Im missing. Should all be here some time next week.
 
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New low gear on the main shaft.

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Little grinder action to fit the new gears..

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Waiting for the top shift conversion to come in next week and Ill get it back together.
 
Parts came in!

They came pre ground for the 4.7 gears, which is sweet.

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Why they need to be ground down, and why Im glad they came that way.

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And... All back together!

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Out with the old

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We lifted and test fit the case maybe 6 times through out the day. Parts of the tail housing of the r150f need to be trimmed, shifter hole needs to be opened up a little. Once was because this tab was hanging up the 2/4wd shift rail on the trans, even through it looks like it would work.

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The biggest issue that is temporarly solved is that the shifters hit. A lot.

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The hi/low shifter needs to be in the forward position, which doesnt allow me to go over into 3rd. We heat and bent the shifter a few times and got it to fit without the knob on the hi/low shifter. Im going to make a small plate that sits on top of the shifter where the knob would be and its just going to re locate the knob about 2" back.

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Heres a shot of the plate and where I had to grind the tail housing of the r150f so the bolt heads will fit. Ill admit, I got a little carrier away on the right side, but there wasnt that much there to begin with. Haha.

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The back of the case with the new tg mount. The internet was right, it all lines up. But the input and out put of the case are now about an inch back from stock. The front DS had plenty of slip so no big hot dog there, but in the back I needed to re drill holes and move the carrier bearing back. The case now sits almost entirely up above the skid plate, where as the v6 case hung down, so ill be modifying the skid part of the plate to be flatter.

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Last thing, is its puking gear oil from somewhere. I havent really had time to look yet as Ive only driven it twice very quickly in the dark, but I hope I dont have to pull it back apart to re seal it.

Last notes, I did not hook up the spedo, as the truck is a electronic and the t case is cable. They make adapters, but I dont care its a trail rig. Same goes with the 4x4 light. The 2 wires on my sensor fell off long ago, and the new case only has 1 wire, so I just put a bolt in that hole.

Put the fender back on and took a few glam shots of my custom body work.

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The gearing is great, but its not "marlin crawler low", but should work great for the bashing that I do. Crawl ratio before was around 40, now its 80. Adding another case to this combo would make it about 180.
 
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Got up into the woods a bit today, but it was slow going. Still about a foot and half of snow that starting to melt out, making it very soft. Headed back to deal with some engine oil leaks. Rear cam seal on the pass side and dist o ring should seal it up.

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Going to eliminate the egr and stuff when Im in there this time.
 
My rear cam cover was the cause of the oil leak.. but the cam bearings didnt look too hot. Guess I better get movin on prepin the 4.3 to go in.

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yikes. Big old glob of assembly lube and a prayer and awaay we go..

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Made a little cart to move the 4.3 around on and pulled it out of the corner. Time to start causally working on this guy.

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Made a few new climbs over the weekend, shooting to have a trail ride here mid may.

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My strange no hot start is still lurking. Truck starts fine every time cold. And if I shut it off and turn it back on with in 5 min, starts no problem. But if is sits 10-20 min and I try it, It acts like its out of gas. But it is getting gas. Something wrong on the spark end. Has good plugs/wires with a new coil that I thought was the problem. Grounds are good. Its getting spark, but is weak. I need to get a volt meter on the igniter and distributor I guess.
 
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I'm sorry, you misspelled "quit screwing around with the 3.slow and get this 4.3 installed" as "get a voltmeter on the ignitor and distributor". I was confused for a moment until I understood what you meant.
 
I'm sorry, you misspelled "quit screwing around with the 3.slow and get this 4.3 installed" as "get a voltmeter on the ignitor and distributor". I was confused for a moment until I understood what you meant.

It must be late and im tired because i read this 3 times and neither of you can correctly spell i read it as "get a volt meter and get the 4.3 installed
 
Im working on it! Managed to get my hands on downey 2wd th350 to toy adapter. Its bike season, so Ive been riding that a lot, but I do plan on getting the 4.3 stripped down pretty soon here.

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Been wheeling it a bunch in small doses after work now that its pretty much turn key and go. Nothing else really to report yet.

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The biggest issue that is temporarly solved is that the shifters hit. A lot.

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The hi/low shifter needs to be in the forward position, which doesnt allow me to go over into 3rd. We heat and bent the shifter a few times and got it to fit without the knob on the hi/low shifter. Im going to make a small plate that sits on top of the shifter where the knob would be and its just going to re locate the knob about 2" back.

I had the exact same issue with my Trail-Gear twin sticks. Chalk another :confused: moment up to their poorly engineered products. Its not that it was hard for me to shorten the shifters 2" so they'd work, its just frustrating to buy "bolt on" parts from them that i always have to modify to make them work. :rant:
 
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Do you have any other pics of the adapater? Im curious to see what the 2wd adapter looks like.

Im picking it up sunday, Ill get some pictures then.

I had the exact same issue with my Trail-Gear twin sticks. Chalk another :confused: moment up to their poorly engineered products. Its not that it was hard for me to shorten the shifters 2" so they'd work, its just frustrating to buy "bolt on" parts from them that i always have to modify to make them work. :rant:

Always effin somethin'. Did everything I could not to cut up the new parts. I called trail gear to see if I could pull the roll pin out and rotate them back a bit, but he said there wasnt a way to index them back like that. Anyone ever taken these apart? There must be a way.
 
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Cut/reweld or bend or combination of all 3. Only way to make their twin sticks (and a lot of others for that matter) work in a single case configuration.
 
Adapter pics:

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The plate I made for the shifter. I didnt want to cut the twin sticks, because pretty soon here it will be behind the th350.

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Did a little wheelin today, till a yj ripped it steering box off the frame. So we piggybacked it on my truck and hauled him out.

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