Illestreker Build Thread

Illestreker

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After searching for 3rd gen for about a month I finally picked one up. 2000 SR5 with sport package in black. 165,000 miles, sunroof, cloth, tinted windows, and well maintained.



The previous owner was pretty meticulous about maintenance and changing ALL fluids as well as giving it any attention it required. ALL fluid was replaced about 5-10k miles prior to me buying it. Also, shortly before I bought it timing belt, water pump, thermostat, crank seal, cam seal, flushed radiator, lubed driveshaft, yolk joints were all done.

I hated the gold emblems and the gold pin strip it came with so first things first I plati-dipped the emblems.



I gave it a full detail inside and out and its looking much better, although the paint isn't in great shape and being black its very noticeable. Especially, the front bumper and grille which had many large and small rock chips. Leading me to my first project repaint bumper and grille.

I wanted the front end to be durable and give a tough look so I decided to use spray on bed liner. Took the bumper off and taped of the flares that are attached to the bumper, as well as the top plastic portion of the bumper. I did this because I wanted to keep lines of the flares all the same texture and wanted to keep some of the smooth glossy black paint on the top of the bumper.



This is about 3 coats of bedliner in a spray can. I cleared it with gloss clear enamel and after about 2-3 coats it was very white/gray looking for some reason I was PISSED!! so I bought some gloss black enamel and put another 2-3 coats on it came out perfect!

At the same time I did the grille with the same method and it turned out pretty good but I have a 6" section on the main bar that needs to be sanded and re-done later.

Paint is wet in this picture.




sanded the gold emblem down to silver (looks ok)


I'll get some better pics in better lighting soon.

Next I thought id keep up on the good efforts of maintenance and ordered Denso plugs, Bosch wires, OEM fuel filter, OEM PCV valve, koyo radiator, and B&M trans cooler.


Installed all the above and took a few pictures of how I routed the cooler lines with 3/4" "sleeves" for added protection on spots it may rub.


 
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Next up is suspension lift and a lot of new bushings but could be awhile. I also want to replace the head unit and door speakers.
 
Haha although I don't like the gold emblem look as well, I'd just like to inform you that you have "sanded" off real gold. :)

24kt I believe. Gold plated goodness haha.
 
It's been 7 months without any changes except I recently got a great deal on some used duratracs in 265/75/16 E rated and after having them mounted it was time to remove the running boards.

Next up I really need to address the suspension. All original parts with 170k miles is no bueno! Planning on icon LT coilovers with remote reservoir and CDC valving adjustment, oem LBJ's, oem inner/outer tie rods, light racing UCA's, and unsure right now on the rear setup I want to use.
 

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Snapped the bolt that attaches the dynamic tensioner and its stuck in the motor, so the install is gonna be on hold for a while :ybrick:
 
Nope. It snapped the end off, about the last 1/2"-3/4" of thread on the bolt and theres a good amount sticking out in order to get it out. Problem is I dont have the skills or tools to get it out. Probably need to weld to it then use an impact to get it out, of which I dont have.

That hole for the tensioner bolt is so gunked up over 14 years that it makes tighting that bolt a ***** so I had to use the breaker bar and I was litterly like 2 turns from being tight all the way and SNNNAP!!

So tomorrow I get to put it all back together, then figure out whos gonna be able to get the bolt out for me I can start all over again lol :frusty:
 
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Vise grips didnt work, no where near enough bite to be able to un-thread it for how tight it is.

I could cut a line through it for a flat head tip but I would have to hit with an impact but I dont have one. So I need to put it all back together and visit a shop I guess.
 
Well its all back together but still stock... what a waste of time and total buzz kill! I thought id be driving around today with some blower WHINE!!!! Now I need to address the broken bolt, then start all over again with dis-assembly and install.
 
Got the supercharger installed and i'm stoked to have everything running without a any glitches. I installed supercharger, new belts, Denso IK22 spark plugs, TRD throttle body gasket, and TRD 2.2 pulley. It drives so much better and now feels like a normally powered equipped truck. Honestly I was expecting it to be a little quicker with the supercharger and 2.2 pulley but its definitely better than before.

I still need to replace a few hoses that are looking a little worn and starting to crack. Also I want to get a boost gauge but i'd really like to figure out a way to get gauge(s) to be displayed on a double din headunit. Anyone ever done this or know if its realistic to accomplish. I just dont prefer the look of gauges on the A-pillar.
 

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