Interest in Custom built 4th gen V8 4.7 Doug Thorley Headers

Would you like the DT headers to have a Highflow catalytic converter?

  • Hell no! Open and loud.

    Votes: 35 9.1%
  • Yes, I would like to be legal.

    Votes: 283 73.9%
  • I don't care either way as long as I get them!

    Votes: 65 17.0%

  • Total voters
    383
Gooooooood News!

Doug Thorley has contacted me to start on a prototype for 4runner 4.7 V8 headers. I just gotta get my butt over there! They said they've had enough interest in the last couple of months that theyre going to make a prototype.

Be patient guys, headers will be here soon! I will keep you guys posted.

Bony, I'm SO thrilled that my thread I started a few years ago finally got some attention back and started buzzing again. Thank you for stepped up and re-talking to Doug Thorley. I'm glad they have seen the light. If I wasn't in Maine and lived in CA I'm sure I could have gotten the ball rolling for us a few years ago, but you can only do so much from email and phone calls. Again thank you. If you need any input of help from me please email at [email protected].

Thanks again!
 
Bony, I'm SO thrilled that my thread I started a few years ago finally got some attention back and started buzzing again. Thank you for stepped up and re-talking to Doug Thorley. I'm glad they have seen the light. If I wasn't in Maine and lived in CA I'm sure I could have gotten the ball rolling for us a few years ago, but you can only do so much from email and phone calls. Again thank you. If you need any input of help from me please email at [email protected].

Thanks again!

hahaha. With all honesty, all it took was a call to Doug Thorley, a little persuading, and offering them my car for the build; that was it. They are great guys to work with and im stoked that we are finally getting some headers built. They said for me to check back in August and see where they are at. At the moment they just have the mock up. Now they need to make the molding and get them made. Next time they have my car, it will be installed and dyno'ed to see performance gains.
 
He wants to see how the 4.7 2005-2009 headers do prior to investing in 03-05. If the headers sell well, then he will consider doing the pre-VVTI engines.

I wonder if the pre 05 V8's could just remove the air injection pipe or are there other differences??
 
I've got a 2003 that ping & pops when it's cold and I would definitely buy/upgrade to headers (& high flow cat if available) if and when they are available.
 
I have a 2004 limited 4.7l and am very interested in dt headers. I recently added a k&n cold air intake, a magnaflow high flow main cat, and a 3 in cat back single exhaust. I have the ticking from the manifolds and would like to improve that restriction. I also have a trd supercharger i plan to add later possibly after beefing up the lower end. It already sounds mean except the ticking sound. I am also wondering if adding any kind of body lift/block mount lift would affect the clearance for headers positively or negatively.

The 4runner is at 182,000 miles but still runs great and i love this thing!
 
I too can be added to the list of interested buyers.

I welded one cracked manifold a couple weeks ago, and will be addressing the other side this week. I was quoted a bit over $700 each side for stock replacements at cost for parts only, by a non-Toyota mechanic. If headers were available I'd have sprung for those. For now it seemed like a "little to lose" situation just to try welding them and seeing how long the stock manifolds might last.

Realizing you need 25+ firm commitments, my interest will be reduced somewhat for as long as these welds last, but I was ready to buy only a couple weeks ago, and expect I probably will be again, possibly sooner than later. I am, at the very least, another data point.
 
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These will not be bolt in, they will be welded on. Troy said" No cats will be included unfortunately. The state of California wont allow us to replace cats for any reason and have the finished product be carb legal. That is why we have to do a weld-on outlet out of the header".

I really don't care about having the cats. That can be remedied with an o2 simulator.

I guess my only concern with the cats and bolt on vs welding is that if the headers are coated, and you have to weld anything on them that kind of defeats the purpose of them being coated. If I have to get them welded, I'd rather get them bare and have them coated after all the welding is complete.
 
Can't even express how nice it is to see this thread resurrected.

My 08' V8 is happy also as it has the "jaloppy sound" for the first 5 minutes when I start it
 

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