Do you mean when the key is "on" or in Crank/Start position?
"on" not "crank".
Ok, jumped the two and the starter turns over.
Do you mean when the key is "on" or in Crank/Start position?
"on" not "crank".
Ok, jumped the two and the starter turns over.
Allright, at least you won't be changing a starter! Now, let's confirm one of the other 2 terminals is absolutely grounded. Do you know how? Also, is the 11.75 volts at a terminal not involved in the cranking?
Allright, at least you won't be changing a starter! Now, let's confirm one of the other 2 terminals is absolutely grounded. Do you know how? Also, is the 11.75 volts at a terminal not involved in the cranking?
OK- tell me how to do this right re. wether the ground is good...
If the battery voltage is 12.5V and the terminal on the starter relay is reading 11.7, then there's a problem with the connection between the two. They should read the same. Something is going on with the power to the distribution block. Again, check the wires coming off the battery terminals. Especially the + side where there are two wires. One goes directly to the start and the other goes to the distribution block that powers everything else.
Using your voltmeter, connect one end to the Bat + and the other to the terminal in question, a good ground will give you battery voltage. Or if you use the Ohmmeter, you can connect one end to the bat - and one to the terminal. You should have 0 Ohms resistance, or close to it.
Battery 12.76
Got it. It's under the plastic cover with the fuses. Same reading 12.74
The one that gets hot when the key is 'on' is reading 11.75 volts
Please entire post carefully before posting so as not to confuse him, please.
note to self- brush up on electrical theory.
Ok- terminal closest to engine is appears to be a good ground.
Please entire post carefully before posting so as not to confuse him, please.
Allright, is the terminal opposite the ground the one with low voltage? I'd like you to check voltage there with the key in the "crank" position. Do you have a helper?
Ok, popped out the relay and measure the terminal closest to the firewall, and it reads the same voltage. Now 12.73
This place is asleep except for dogs. No helper.
sorry got logged off...
Allright, let's go to the fuse block at the driver's side knee area. Look for the 7.5 amp STA fuse. With out removing it, check voltage at both sides with the key off, on, and crank positions.
How many miles on the truck? sounds like bad starter contacts, super cheap and easily available. Have they ever been replaced. If it doesnt work 10-20 times then springs to life id bet money its the starter contacts/solenoid or something to do with starter wiring...
Try tapping the starter with hammer or stick through the passenger wheel well before/while turning the key and see if that gets things going reliably. Firm taps!