I've been experiencing long cranks on my 4runner for years and I think I found the issue!
How I came to assume it is the carbon built relay contact points.
History:
My 92 corolla even after new starter contacts and plunger showed symptoms of a worn contacts "clicks" but no engine turn over.
Starter solenoid needs a significant amount of currant to induce a strong magnetic field to pull the plunger to make a good contact to pass current to the brushes in starter. A poor connection at the contact and plunger supplies less current to the brushes, hence, the click and no crank.
What causes a poor connection at the plunger? A weak induced magnetic field. What powers the magnetic field? THE RELAY!
I pulled the car's starter relay and gave a good clean to its contact points by using a sand paper. I also cleaned the connector pins and installed all together and since then I DID NOT experienced the click in my corolla.
Now to 4RUNNER: (images are from 4runner: 2nd image use a pick to move the tab to pull the relay out)
I pulled and cleaned the contact points in STARTER, EFI and HEADLIGHT relays and their connector pins.
Results: No more long cranking!
This might work for you, try it as it costs nothing.
My 4runner has all factory parts.
How I came to assume it is the carbon built relay contact points.
History:
My 92 corolla even after new starter contacts and plunger showed symptoms of a worn contacts "clicks" but no engine turn over.
Starter solenoid needs a significant amount of currant to induce a strong magnetic field to pull the plunger to make a good contact to pass current to the brushes in starter. A poor connection at the contact and plunger supplies less current to the brushes, hence, the click and no crank.
What causes a poor connection at the plunger? A weak induced magnetic field. What powers the magnetic field? THE RELAY!
I pulled the car's starter relay and gave a good clean to its contact points by using a sand paper. I also cleaned the connector pins and installed all together and since then I DID NOT experienced the click in my corolla.
Now to 4RUNNER: (images are from 4runner: 2nd image use a pick to move the tab to pull the relay out)
I pulled and cleaned the contact points in STARTER, EFI and HEADLIGHT relays and their connector pins.
Results: No more long cranking!
This might work for you, try it as it costs nothing.
My 4runner has all factory parts.
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