Hey guys, haven't updated this in a while, not because nothing has happened, just been busy with projects/trips/etc. Its been a busy few months here!
Probably the biggest project I've been dealing with lately is the install (and removal) of the crawler.
I'll post some pic of everything but let me give you the quick story. I spent the previous few months rebuilding the crawler, installing a couple new bearings, getting the rear drive shaft modified, and twin sticking the new J-shift case. I basically had everything prepped and ready to go in when the time came.
I took a 5 day weekend and installed it all in the truck. The crawler and new t-case went in very easy and pretty quick. I spent probably 3 times that amount of time working on the triple sticks. Its a HEAVILY modified Rad-Designs set-up, very nice kit, and really good customer service. I've got easily over 20 hours in the sifters.
Right off the bat I noticed it made some noise, more than I remember it making when it was in my old Tacoma, I ran it for about 900 miles like that. Everything shifted fine, no vibrations, low range was GREAT!
Before we headed down to Overland Expo I decided to go ahead and make sure all the fluids were topped off. When I pulled the fill plug, it had some stuff on it, decided to go ahead and drop the fluid and see what it looked like. It was darker than it should have been for 900 miles, and had stuff suspended all in it. It looked metallic but was non magnetic.
This is what it looked like after the oil had settled out a few days.
We took the wife rig down to the EXPO and left mine in the garage for the weekend. Just really didn't want to deal with it at that point. When we got back I pulled everything back out (again) and opened the crawler up to see if I could find the problem. On a quick inspection I couldn't find anything out of the ordinary. The bearings all feel tight, the gears all look brand new still, at an absolute loss with it right now. I made the decision to throw the stock stuff back in it to get it back on the trails.
So as she sits now, I'm back to running the factory Multi-mode case and and the crawler is back under the work bench. The plan is to look at it one more time, but honestly I'll probably end up sending it back to Marlin and have him go through it. Pisses me off because these things aren't that complicated, there's really nothing to them, I feel like I should see something obvious with the crap in the oil.
It'll go back in eventually, but I need a break from it right now. The good thing is all the "hard work" is done, it'll just bolt up now. LOL
Only video I got "crawling".
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