My 4Runner Is In The Shop

RiFF RaFF

New member
Yup. Honey Badger (aka my 93 4Runner) is in the shop getting some work done on her.

During my last off-road trip I noticed from time to time a burning smell that reminded me of burnt wires, or radiator fluid. I looked and looked but could not locate the offending culprit. Plus the weather being wet, cold, and raining didn't help.

When I got her home (never smelled the odor all the way) I again noticed the smell while running some Honey-Do errands, and this time saw some radiator leakage on the ground under her.

I broke out my bore scope (everyone should have one!), and added some dye to the radiator fluid. Ran her up to temperature, and started scoping out the hard to find places. AH HA! The leak was on the back side of the plenum against the firewall. CRAP! At first I thought maybe it was the heater core, but that wasn't it. Kept narrowing it down, and found the leak. It's a metal fitting on the back side of the engine that the heater hose connects to. It had rusted to the point where there was a pin hole leak, and had now gotten bigger.

Due to my f'd up left leg (another story if anyones wants to read it) I took her to my local mechanic.

Good news - it's an easy part to fix. Bad news - the intake plenum has to be taken off to do it. Swell.

So with all the hardware that has to be removed I gave them the go-ahead to:

1. Replace the offending rusted part.
2. Replace the water pump
3. Replace all the belts
4. Replace all the radiator/heater hoses
5. Replace the thermastat
6. Replace the plenum gaskets
7. Replace the timing belt, and inspect/replace the pulleys.

With all the above, AND an estimated 11 hours of labor they offered to take me to dinner and buy me a rose.

:frisky:

She should be good for another 100,000+ miles now, and should be good to go by next Wednesday.

Sorry for the long post, but if you have an older 4Runner and smell some burning radiator fluid - check the back of the engine where the heater hose connects. My mechanic (who is also a 2nd Gen 4Runner owner) says that is very common for that part to rust out.

If you ever take off the plenum for any reason inspect/replace that part at the same time. Sorry I don't have any pictures right now, but I'll see about getting some when I get her home. The part will be nice a shiny, and easier to photograph.

Don't ask how much the total is, but they did knock off the diagnostics....swell.

:lookout:
 
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I should have them replace the mystery part while they are doing my head gaskets.
Do you have a part number?
 
I should have them replace the mystery part while they are doing my head gaskets.
Do you have a part number?

I wouldn't get too concerned about it, Cocktailer--it's the kind of part that may never go bad to the point of leaking. Just mention it to your mechanic to check the hose connections for obvious rust infestation, and if none is obvious, don't worry. My guess is that fitting is on the water bypass block, where lots of hoses and many sensors are found. It would be good to check, but not necessarily to replace.
 
I wouldn't get too concerned about it, Cocktailer--it's the kind of part that may never go bad to the point of leaking. Just mention it to your mechanic to check the hose connections for obvious rust infestation, and if none is obvious, don't worry. My guess is that fitting is on the water bypass block, where lots of hoses and many sensors are found. It would be good to check, but not necessarily to replace.

Gotcha.
Here in the Northwest we don't get a lot of rust unless you live at the beach(salt air)
No salt on the roads in the winter either.
 
Gotcha.
Here in the Northwest we don't get a lot of rust unless you live at the beach(salt air)
No salt on the roads in the winter either.

What was said above. I'll post pictures of the offending part, and the new part as a comparison.

Just glad that my Runner didn't leave me stranded. What a great truck!

:trophy:
 
Got her back home Thursday late. Friday I was heading out of my driveway on my way to the car wash. Was going to scrub all the grime off in preparation to finish with the bed liner. As I was getting ready to turn on to the drive there came a loud, and I mean LOUD belt squeal from under the hood.

I backed up, and turned off the motor - raised the hood - did a quick start - LOUD BELT SQUEAL - didn't look like the water pump (brand new) was turning. So I shut the motor off - called the shop that had done the work, and waited for the tow truck.

Got the call back from the shop - good news - it's not the water pump - bad news - it's the timing belt pulley. Great.

:bash:

So she's stuck at the shop again until they open back up on Tuesday (closed for Memorial Day). Parts on order, and will be there today, but they close early on Saturdays.

Looks like it's yard work, and BBQ'n this weekend.

I do have the old timing belt, and the rusty part that was leaking radiator fluid. I'll post some pics after I'm done with the yard work. The timing belt is cracked/dry, and it's a good thing I had them change it out.

:wow2:
 
Good news! My 4Runner is fixed, and running great.

Bad news! Now the freaking horn(s) don't work! ARGH!

Checked the fuses, can hear the horn relay working, have current to the horns, but nada.

Replaced the horns with two new ones - still nothing. ARGH!

Good thing I'm sitting here with a gin and tonic, or I might go nuts.

:beer: :ybrick:

Tomorrow - STRONG thunderstorms. Good thing it isn't something important! Going to break out my multi-meter, and do some more checks.

:bigok:
 
Last edited:
my own experience was a bad grounds

When I installed the new horns I made sure the grounds where good. But you know Murphy's Law. I'll get out the multi-meter, and check from the horn relay all the way to the horns themselves.

If worse comes to worse I'll just run some new wire to the horns.

Guess my truck is ticked off that I beat her up on the rocks on my last outting. Paybacks are a *****!

LOL!!

:sadwave:
 

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