The little hole is supposed to be clocked to allow air to escape past the thermostat. The thermostat regulates the use of the cooling system. Do you know what temp it is rated for?
Also change the rad cap, everybody forgets that this is an important part of the cooling system. It regulates pressure in the system and prevents the coolant from BOILING. If it's not holding the rated pressure you could be getting large air pockets. It's cheap, buy a new one from Toyota.
Scaling in The radiator from hard water (mineral deposits) can restrict flow and further reduce heat transfer to the air. Mud or dirt etc caught in the rad between the fins can also cause overheating, I see this on 4x4 trucks lots, wash that ish out at the car wash.
A weak waterpump can also cause overheating, the bearing may be loose but it's not weeping/leaking. I see this more on American stuff, but it's not an impossibilty.
Last but not least is an internal headgasket leak, combustion gasses can leak into the cooling system causing air pockets and over pressuring, There is a special test kit to check for this, but you can visually check for air bubbles inter the rad cap while hot and running.
A tip for bleeding the cooling system, get it hot, put the rad cap in and rev the piss out of it for a minuite or two, say 3k rpm. Then immediately shut the engine off. The rad cap must be on for this to work. You might here a gurgling or slurping noise as it sucks in a ton of coolant.
Also, FYI, when ECT sensors fail they almost always read cold. They are a negative coefficient sensor, meaning as temps go up, electrical resistance goes down. When electrical components fail their resistance typically goes up, meaning the sensor would read cold.
Yep, Yep, Yep, and Yep. LOL
I've read in the Hynes manual that the Jiggle Valve should be in the 12 O'clock position. But in this forum, it's been noted many times that it should be in the 6 O'clock for our 3.4L engines. So I put mine in the 6 O'clock. If that's wrong, please correct me.
Coolant is diluted. Tested to about -20 \ ~260 * (I think it was 260.. I don't quite remember. Up here I care more about freeze point.) But yes, it is deluded.
I'm pretty sure I've got a clean radiator. There's a massive temp difference from the top and bottom hoses. When I pull the plug, there's no hesitation of fluid draining (I've even removed the TStat housing with a full radiator to get mass, instant flow and there's instant discharge. I've caught the fluid and inspected it and there is little to no solids in it. Fins are clean on the outside.
I just put an order in for a new ECT Sensor, O-Ring, TStat, Rad. Cap, and crush rings (all Toyota) from Camelback Toyota in AZ.
Alaska prices are stupid high. ECT from Camelback - $49... Here - $89
TSTat - There $16. Here $32
Cap - There $10.50 Here $23.....
So two day shipping (which doesn't exist up here) was $19 from AZ.
Once that is changed and I monitor the temps, I'll see where I stand. Then have a shop burp it. See where I stand again. I'm at 185K so it's almost time for a Timing belt and water pump anyway so I will do that this summer if I don't see a difference.
I'll look into a Auto Gauge Water Temp so I have a direct reading (not going through ECU) and see how those numbers compare.
Thanks Everyone!! I think my road trip for Saturday is back on. I feel better about this.