It arguable that an ARB locker in the front is safer than a TrueTrac for breaking CVs. On an ADD diff like we have (as opposed to having manual hubs), whenever you are in in 4x4, the TrueTrac will be working and therefore be putting more resistance on your front drive axles - at all times when you are in any mode of 4x4. An ARB however runs open 99% of the time even when you're in 4x4. So I think of it this way...
So yet another revive of an old thread but since I'm new to the forum and I haven't reached the new 15 post threshold I figure you guys can forgive me.
I'm new to off road 4 wheelin (I have driven off road in Death Valley but none of the really challenging passes) and in the process of building a overland rig. So my intention is not rock crawling per se. However sometimes when you want to get to a rad campsite you need to get past a gatekeeper, some insurance is nice. It seems to me the above referenced quote makes sense. If your in a sticky situation and you have both front and rear lockers engaged probably not a good idea to plan on much steering, seems that's when there'd be the greatest torque on the front axles and potential for breakage.
When you're on the trails and in 4x4, a TrueTrac will be putting more stress than usual on the front drivetrain 100% of the time. An ARB will put no extra stress on the front drivetrain until you turn it on in those situations that it's actually needed and that is only about 1% of the time (that's about all I need to use it). During that 1% of the time, you will be fully locked up there and put more stress on the CVs for that moment than a TrueTrac, but I had to ask myself which is better - having more risk of breaking CVs whenever I'm in 4x4, or just the few moments here and there when I actually need the extra traction?
You can break CVs with either the ARB or the TrueTrac. But I chose the ARB because I believe if you use the ARB sparingly and really only when it's necessary, you'll put less overall stress on the drivetrain and the ARB provides even more traction for those sticky situations becuase it will still turn both tires when one is off the ground (and that happens all the time).
Like he says here. That's my plan for using a front locker, open diff until I really need it.
EDIT: As far as gears go, having 4.88s and a heavily loaded down truck, I would not spend the money to regear to 4.56s. To each their own, but I know with absolute certainty, that I would have been very disappointed with the performance gain for the money that it costs with 4.56s. With my extra weight, I know for a fact I'm still below the stock power ratio even with 4.88s. I can feel it on my "butt dyno", and that's more reliable info than the internet charts gave me. I pull 2600 rpms at 70 mph (and actually that's more like 75 mph since my speedo is not calibrated) so my freeway rms are still well within the acceptable range. Point is, if I would do it all over again, with extra weight and 33s, I would go 5.29s no doubt in my mind. 5 speeds are different also, 4.65s would be acceptable IMO on a heavy 5 speed with 33s.