Hate to resurrect an old thread from the dead, but didn't want to start a brand new one when my situation is similar to the one in this thread.
Earlier this winter, came out to start our 4Runner and immediately hear and feel a clunk, a thunk and a clang, then a vibration through the steering wheel and pedal box. For a split second, I thought it threw a rod or at the very least blew off a belt. I immediately shut it down and then see the fluffy wisps of fur floating out from under my wheel wells. Pulled the hood latch and sure enough, a rabbit had crawled into the engine bay for warmth and was drawn into the serpentine belts and then into the clutch fan. After pulling the mangled carcass out and cleaning as best I could, I noticed a couple of blades on the fan had been cracked and broken. This was the cause of the vibration I was feeling. It's really only noticeable at idle, but now it's time for me to actually replace the fan.
Now onto the real question. I can see that the fan blade assembly is bolted to the fan clutch, but do I have to remove the entire fan blade/clutch assembly as a complete unit or is there a way to just remove and replace the fan blade? Clearance looks pretty tight between the radiator and fan.