RiFF RaFF's 1993 4Runner SR5 (Honey Badger) Build

RiFF RaFF

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After being asked (and told by my wife) I'm going to give a build thread a go. I've had my 4Runner since 2005 so if I've forgotten anything I'll add it later (if I remember).

In 2003 I retired from 26 years active duty in the Coast Guard as a Chief Petty Officer (RMC/TCC/OSC - E-7), and started my civilian career in the Network Security field working as a contractor for the Veteran's Hospital.

A year later our contract was let go, and after doing a short stint with FEMA helping out after Katrina I was hired again as a Network Security expert with the U.S. Courts. Since I had a shift job, and HAD to be at work (with an hour commute - one way) no matter the weather I went shopping for a 4x4.

I knew what I wanted - a 4Runner! After some searching I found a 1993 4Runner SR5 in stock condition up for bidding on eBay. Best part - it was in the area where I worked.

(not mine, but just like it when I bought it)
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Since this was going to be an all weather daily driver the first things I did was:

1. Tune up - Denso Iridium Spark plugs
Bosch Life Time spark plug wire set

2. K&N Cold-Air Intake

3. 31x10.50 15" BFG A/T

4. KYB off road shocks (if you're running stock - these shocks are awesome!)

5. Fixed the little odds and ends that go with an older vehicle.

(more to follow)
 
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RiFF RaFF's 1993 4Runner SR5 (Honey Badger) Build (Part 2)

LOL! You guys are killing me....

:biggrin2:

(Sorry for the long story leading up to the build, but I feel the history going into it is just as important as where the truck is now.)

Part 2 of the build. I'll call this the best of times, and the worst of times.

A little past history on my love for 4Runners.

In 1987-88 I was stationed at U.S. Coast Guard Radsta (Radio Station) Guam. The best thing about being on Guam was you could buy a Japanese vehicle without paying all the b.s. tariff/import fees. Basically you could get one for manufacturing cost!

So I went down to the Toyota dealer, and had my heart set on a 1988 4Runner SR5. Black on black with all the bells and whistles. This truck was sweet!

Anyway I worked with the dealer, and it was going to be mine for $18,000. So with the invoice in hand I headed home to deal with the 15 hour time difference between me, and my credit union to work out financing.

When I came through the front door my then wife rushed up to me, and broke the news that we were going to have a baby. JOY! SADNESS! My hopes for a 4Runner just when down the crapper.

Jump to 2005, and I finally got my 4Runner! YES!

So from 2005 until 2007 the only time I used my 4Runner was during crappy weather to get to work, or haul stuff in the back. Not much of a life for such a promising trail boss.

May 2007 a test ride on a Goldwing led to bringing it home to stay.

One of my favorite pictures - you can also see my 4Runner in the background ...
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2007 was a great year! I was now working as a Network Security Professional with Verizon (with a very hefty pay raise). Robin and I were married in September. We were out riding on the Goldwing every chance we had. Life was good!

Now the bad (or as I call it - the Dark Times).

July 2008 it was a warm night that was perfect for a motorcycle ride home. My commute was over an hour, and part of that was through a nice twisty road on the way. Route 9 through an area we call Shannondale WV.

It was 11:30pm, and I was in the moment - enjoying the ride. I was five minutes from home when I was hit head-on by a drunk driver in a (oh the irony) Toyota Tacoma. I don't remember the accident except to tell the flight nurse my wife's name, our home phone number, and to please tell her I'll be late getting home, and not to worry.

Picture of my Goldwing after the accident:
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Picture of me in the hospital. Guys - don't ever drink and drive!
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I was in the hospital for over three months. Three weeks of that I was in a coma. Even after I was home there was a lot of physical therapy, more doctor visits, etc. It wasn't a good time. My bosses at Verizon held on to my job for as long as they could, but I had to face the eventuality that I could no longer do my job. Too much head trauma - my short term memory was shot.

So from 2008 until 2011 my 4Runner either sat in the driveway. Due to the amount of trauma to my left leg (the doctors wanted to amputate) I thought I'd never be able to sit in her again. We thought seriously about selling her, but something stubborn in my nature told me to push through to the other side of the Dark Times.

(More to follow - with build pics!)

:yo:
 
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Glad to see you made it through that! I've been a rider since the early 80's, and thankfully never had to deal with a ride resulting in a hospital visit--which is quite amazing considering I'm a "crotch-rocket" kinda guy (and the expected crazy riding that entails on occasion!). I only put mine down once, coming into a corner too hot, and took the straight route instead, putting it down on more forgiving dirt. Got right up and finished the ride, swearing I would not let it make me fearful of riding. Yeah, I've got some of that stubbornness, too!
 
Wow man, you're one lucky SOB. I'm glad you pulled through though. I want a motorcycle but my gf is very against it. I'm not really worried about me wrecking, it's other drivers I worry bout. However, would never want to be out that late driving like you were. Too many risks!

Your runner looks great. Look forward to seeing the rest of the build. Since you don't have it up yet I wanted to ask what kind of wheels are you running? I like them a lot.
 
Wow man, you're one lucky SOB. I'm glad you pulled through though. I want a motorcycle but my gf is very against it. I'm not really worried about me wrecking, it's other drivers I worry bout. However, would never want to be out that late driving like you were. Too many risks!

Your runner looks great. Look forward to seeing the rest of the build. Since you don't have it up yet I wanted to ask what kind of wheels are you running? I like them a lot.

Thanks for the props. The wheels are Method Mongoose 15x10" with BFG M/T KM2 33x12.5 15". Got a great deal on the package through tirerack.com

:lookout:

As I always said when I swung a leg over my bike(s). Be very careful when riding - they ARE out there, and they DO want to kill you.

I would get back on a 'Wing in a heartbeat, but my wife - after seeing me all banged up - refuses. Kinda takes all the fun out of owning another one.

:nono:
 
Honey Badger Breaths Better

So in the meantime I'm working on improving my daily driver. Time to help Honey Badger breath better.

Combination of improved intake of air, and exhaust.

First step - K&N Cold Air Intake.

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Next step - Cat-Back exhaust. Starting with a High-Flow Catalytic Converter...

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Add to that a Flowmaster 40 Muffler (if you like your 4Runner quiet - this is not the muffler for you! Personally I like the growl it makes when off roading).

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Finished up with custom exhaust work to maximize clearance.

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The results - I went from 16 miles per gallon average to 18 miles per gallon. Your results may vary.

(more to follow)

:cheers:
 
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After being asked (and told by my wife) I'm going to give a build thread a go. I've had my 4Runner since 2005 so if I've forgotten anything I'll add it later (if I remember).

In 2003 I retired from 26 years active duty in the Coast Guard as a Chief Petty Officer (RMC/TCC/OSC - E-7), and started my civilian career in the Network Security field working as a contractor for the Veteran's Hospital.

A year later our contract was let go, and after doing a short stint with FEMA helping out after Katrina I was hired again as a Network Security expert with the U.S. Courts. Since I had a shift job, and HAD to be at work (with an hour commute - one way) no matter the weather I went shopping for a 4x4.

I knew what I wanted - a 4Runner! After some searching I found a 1993 4Runner SR5 in stock condition up for bidding on eBay. Best part - it was in the area where I worked.

(not mine, but just like it when I bought it)
694142_2_full.jpg


Since this was going to be an all weather daily driver the first things I did was:

1. Tune up - Denso Iridium Spark plugs
Bosch Life Time spark plug wire set

2. K&N Cold-Air Intake

3. 31x10.50 15" BFG A/T

4. KYB off road shocks (if you're running stock - these shocks are awesome!)

5. Fixed the little odds and ends that go with an older vehicle.

(more to follow)


honey badgers dont give a shit.
 
The picture of you intubated w/ a chest tube reminds of work too much. Glad that is behind you! I had my mind made up to get a 1st gen 4runner but after looking at your thread, I'm reconsidering. Thanks a lot!
 
Got those new arms on yet?

Going on today. Gots to take some more 'after' pics.

:worthless

The new rear upper control arms are installed. I used two ratchet straps connected to the control arm tower, and the rear bumper to help rotate the axle to make the installation easier. Along with the ratchet straps a floor jack under the diff was used to fine tune the installation of the bolts.

Not to hard to do....

The old and the new

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Upper bolt is in place - time to engage the ratchet straps.

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all bolted up

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Next will be to get the snapped arms welded and reinforced with a DOM sleeve.

:wave:
 
Time to add to the build....

After I got Honey Badger breathing better I hit some trails. Ended up getting some dents, and decided that it was time for some side protection. Shopped around, and found 4xInnovations. Really liked the engineering, and looks of the sliders, and rear bumper.

Since I'm not a welder I took it to a local shop, and they did a great job of installing the sliders.

They are the DOM steel with kick outs.

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Nice welds! Welded to the frame.

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On the top of the tube you can see where the shop welded on the biscuits. Be sure and use them if you are installing them yourself. It helps to reinforce the sliders.

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Next step - cover up the bare metal! I used Dupli-Color bed liner, and applied five coats. Reason for this - when they get scratched it's very easy to touch up, and gives a non-slip surface for those times when you or someone else is using them to either get in or out of the vehicle, or out of a stuck situation.

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Next - the front bumper!
 
The front bumper.

I knew I wanted something that was not only functional, but also looked good. I really liked the look of the Warn Winch bumper, but talk about expensive!!! $900.00 (give or take) was a huge expense!

Enter - eBay!

I added a search for 4Runner Warn bumper, and within a day or so found one up for auction. Ended up getting it for under $250.00. Only problem was we (my wife and I) had to drive to bumb such Ohio to pick it up. Total of 10 hours round trip - piece of cake!

We drove out to Bumb Such Ohio (made up name), and I was more than surprised to find it wasn't just the Warn Winch bumper I wanted, but it was brand new - still in the box!! Talk about lucky!

Getting it home was -- interesting considering we used my wife's Jeep Liberty. Was quite a tight fit, and made for an uncomfortable ride home, but we made it.

Since we saved tons of money on the bumper I needed to get a winch also, and decided for the time being that the Harbor Freight 12,000 pound one would do the trick. I've used this winch quite a few times, and have added the remote control. Say what you want about Harbor Freight - this winch hasn't let me down, and probably could pull my truck up a tree! The remote works fantastic!

Here's the result, and I could not be happier with the look.

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Next - the stock rear bumper must die!

:laser:
 

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