I did a lot of research before deciding on 5100s at 1.75" (OEM springs) with cornfed 1" spacer in rear. The main reason I did this over 2.5" with Daystar 1.5" spacer in rear was because I didn't want to need UCAs to get a good alignment. Well things sure haven't went as expected. I had my Toyota dealer do the alignment (first mistake?). I requested to please try to get as much caster as possible while still keeping camber in spec. They came back after 2+ hours says that +1.6 was the most caster possible and it was maxed out.
I later talked with the service manager who agreed to have his shop foreman take a look. I met with the foreman who immediately checked the lower eccentrics and said only one of them was maxed out, "so something is going on here". After another 2+ hours (on a different day) I inquire how things are going and the manager I was working with tells me to come out to the shop. My 4Runner is on the alignment rack with the foreman underneath. He clearly seems frustrated and asks if my wheels are aftermarket. I inform him they are OEM factory wheels from an FJ cruiser. (17" FJ steelies) He then goes on a spiel about how my wheels have a different offset and my tires are bigger (P285/70R17 Falken AT3W) so he can't go off of factory alignment specs and he is "starting all over on a custom alignment to get it to drive straight down the road". Then the spiel about how they are not an off-road shop and I can't expect them to get my alignment in spec on my off-road vehicle.
I smile and nod and say ok thank you, please just try to do the best you can. After a total of 5 hours that day, its finally done with caster barely in spec at +2.5. Unfortunately, I'm not really noticing a big difference at highway speeds. Steering still seems to feel a little loose and I find myself having to slightly counter steer often. (Wandering).
I'm guessing the next course of action is a set of new UCAs. At this point since my lower eccentrics are presumably now maxed out, should I set the LR UCAs at neutral D setting +2 caster, then have a knowledgeable alignment shop use lower eccentrics to fine tune? The reason I ask is because I am trying to avoid a BMC, but have no problems moving my front fender liners more forward. At this point I just had to move my fender liners slightly forward and remove the mud flap "hump". Would gaining 2 degrees of caster through LR UCAs actually move my wheel rearward? Maybe I would be better doing the E setting of just +1 caster?
Thanks for any help or guidance! Here is my most recent alignment report.

I later talked with the service manager who agreed to have his shop foreman take a look. I met with the foreman who immediately checked the lower eccentrics and said only one of them was maxed out, "so something is going on here". After another 2+ hours (on a different day) I inquire how things are going and the manager I was working with tells me to come out to the shop. My 4Runner is on the alignment rack with the foreman underneath. He clearly seems frustrated and asks if my wheels are aftermarket. I inform him they are OEM factory wheels from an FJ cruiser. (17" FJ steelies) He then goes on a spiel about how my wheels have a different offset and my tires are bigger (P285/70R17 Falken AT3W) so he can't go off of factory alignment specs and he is "starting all over on a custom alignment to get it to drive straight down the road". Then the spiel about how they are not an off-road shop and I can't expect them to get my alignment in spec on my off-road vehicle.
I smile and nod and say ok thank you, please just try to do the best you can. After a total of 5 hours that day, its finally done with caster barely in spec at +2.5. Unfortunately, I'm not really noticing a big difference at highway speeds. Steering still seems to feel a little loose and I find myself having to slightly counter steer often. (Wandering).
I'm guessing the next course of action is a set of new UCAs. At this point since my lower eccentrics are presumably now maxed out, should I set the LR UCAs at neutral D setting +2 caster, then have a knowledgeable alignment shop use lower eccentrics to fine tune? The reason I ask is because I am trying to avoid a BMC, but have no problems moving my front fender liners more forward. At this point I just had to move my fender liners slightly forward and remove the mud flap "hump". Would gaining 2 degrees of caster through LR UCAs actually move my wheel rearward? Maybe I would be better doing the E setting of just +1 caster?
Thanks for any help or guidance! Here is my most recent alignment report.
