What could be the cause of stiff steering, it's worse when driving slow. PS fluid level is where it should be. could this be a sign of the rack going bad?
It's easiest to double check that they're not a.) too low, or b.) substantially different from each other side to side, but if you've done that then I'd check the alignment next since that could also cause the symptoms you listed.
Your mods list in your sig makes it seem like you know your truck pretty well and you've also been on the forum for a while, so this is probably not worth mentioning, but what's the condition of your LBJs?
I seem to recall folks mentioning that they had weird steering issues prior to LBJ failure. However, if your LBJs are OEM and less than 100k miles old, I'd ignore this post.
pump crapping out, screen plugged up not allowing fluid to move, rack going out are a few things. when was the last time you flushed the PS fluid? do that if you haven't and report your findings. clean the screen also. you'd be surprised at the results from just doing that.
My 97 SR5 has stiff steering and won't self center. Been like that since I got it. Person Rebuilt entire front end before the engine died and he sold it to me.
I plan on perusing this issue.
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Sounds like the PO made the steering rack guide to tight.
I have similar issues that I have been chasing. A little about my 4Runner. 2001 Bil 5100's on the top perch up front, diff drop, new p/s rack, new upper and lower ball joints (O' Reilly's), Poly LCA bushings, Poly rach bushings, multiple alignments. Might be more but that's what I can think if right now. Steering doesn't like to return to center coming out of a turn. It feels nervous or touchy. Not sure what to look at next. Seems to have started then upper ball joints were replaced.
Sounds sort of like you don't have enough caster. Do you have a lift or just new shocks? If you do have a lift, you're gonna need aftermarket upper control arms in order to get your caster back in spec.
I have a lift, Bilstein 5100's on the highest perch which is roughly 2.5". I have had many alignments from a couple places and they say everything is within spec. I have considered UCA's but not convinced thats the problem.