Tenguns 4th Gen Build Thread

tenguns

Member
It's time for that rebuild... 150k on her and lots of dents. Its been 7 years of a great truck with lots of adventure but its feelin it so I'll do mod level II and see how it comes together. It's a 2009 Limited 6.
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I've almost rolled it a handful of times and have winched it out of some pretty exciting spots; reverse NV mud corner decent, WY pendulum swing save from certain death... and have used the bull prick I built for it now 3 times. Still running okay. I even drove it to Vermont from Santa Barbara, picked up my boat and towed it across country. Pretty good performance across the Rockies too, but have to say that southern Utah, Nevada and Cali were the toughest on the tach.
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I bought it brand new and took it hunting within 500 miles where a ranch dog, two of them actually, tore the hell out of the front bumper skin - so that was the first to go. I added the Deelmo front bumper first of course, and a Warn 9.5ti. Then, because of my short-sightedness, I added a 3/2 spacer set up which proceeded to beat me and my friends to death over miles of jarring roads and trails. Run tall skinny tires always - like on my third gen, so that will not change. So - now its time for a little refresh.

I went to a dent shop and they wanted $500 to pull the dent out of the door jam. Think I can do better so I'll save the cosmetics for last.

Next up: Picture upload - through to current status, some start point measurements and then over the next week, provided the Radflo coilovers truly ship tomorrow. Just got that news this morning.

I just put on some new Cooper Discovery ST Max 235/80r17s so I'm set for tires for now. Also did the brakes with new rotors all around... and disabled TPMS long ago... So this is where I start.

Here's the short list:

Remove the 3" lift spacer system from the front.
Install the 2.5 Radflo's installed with the JBA HD UCAs.
Remove the rear lift components - except for the bump stops.
Install the Superflex springs with the Firestone Coil-Right air bags - and the old compressor / gauge system off my sold 98.
Install the Bilsteins out back.

Then I'll do the ABS/VSC/Track switch mod - picked up a switch for it already... and will likely install an aftermarket skid plate and some armor as I stole the skid plate off my daughter's 08 because my skid was split and the bolt mounts were torn. Guess I should stick with steel - and not go the aluminum route. RCI or something else. Not sure yet.

Provided i can get it all set before the end of the month - I'll take it on a test drive to Wyoming for a week and we'll see how it does. Once back I'll work on more armor, maybe a rear bumper, low profile roof rack - and then try to drink her pretty. Kind of futile, given the sage brush, manzanita and deer antler gouges that cover it - but I'll try clean it up a bit.

I hope to add a locker 3rd member at some point but that will have to wait for funds. We'll keep ya posted. T
 
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Okay - I've done the first phase of my upgrade. It was made painful in part due to a Taiwanese made 19MM wrench that was more like 19.5 mm. Rounded off my ball joint castle nut on the first go around, so I had to sawsall and hacksaw out the OEM ball joint and then get it loose enough to get it off and press out the stem.
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Other than that - I have some squeaks to address and maybe some rubbing. It looks like somehow the spring (inside) is rubbing on the shock on the bottom of the drivers side. (Eiback 700# on 2.5 Radflo's) See pic. Maybe just the label but I know I'm getting some noise on the drivers side.

http://i648.photobucket.com/albums/uu208/tom_hance/20170918_093350.jpg

Other than that - its riding fine. I went with the HD superflex - and not the standards and hopefully they will perform under load. Empty they are pretty stiff as is the front end... and I have to level it out. I'm most concerned with any rubbing up front.

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I didn't put in the Firestone airbags - keeping it simple... and because I'm running the HDs, I'm not sure I'll need them.

Before and after measurements - Cornfed leveling to this JBA / Radflo setup are as follows for fender center from ground.

Before After
FP 35 1/8 - 36 1/2
FD 35 1/16 - 36
RP 37 3/4 - 40 1/4
RD 37 1/2 - 39 1/4

I'll probably take the front up an inch or more but will measure my daughters stock 08 first - and level the both of them. At the very least I'm guessing the drivers should be 1/4 higher than the passengers?? Nothing I can do for the back - but its riding nice. May settle some more.

Once the squeak is gone, I'll do some other mods and will report back. Calling JBA on the zirk fittings and Radflo on the rubbing of the shock.
 

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