i have something similar with my 93. it's hesitant to make the final shift into overdrive (especially from a cold start). i get up for work every morning and start my truck about 15 minutes early. by the time i'm done my routine i jump in and it gets up to speed and shifts exactly when it's supposed to. i check the fluid periodically just to be sure it's spot on. definitely check you transfer fluid level, there's a large bolt (your manual will show you exactly where) on the transfer case, i can barely stick my pinky finger in to feel for fluid; it should be within 5mm of the bottom of the hole. it took about half a quart til it started dribbling out (back when i first bought it) and since then it seems to shift into overdrive a little easier. i'm not exactly sure why it hesitates to begin with, but so far it hasn't caused any real problems. if anyone knows, it'd be nice to have some input from someone a bit more knowledgable on these things. i was thinking of adding some lucas stop slip to see i notice any improvement? but good post, i'm glad to see i'm not the only one