Not all flex-lock issues have TSBs or trouble codes to refer to, as is the case of a 2007 Tacoma equipped with an A750E 5 speed.
Initially, a customer had his Tacoma serviced with 86,000 miles on it. Unfortunately, the shop put in the wrong fluid. The vehicle required World Standard (WS) – and that’s no joke. Always use WS where required, or shudder could rear its ugly head. The customer returned the next day with a shudder that supposedly was not there previously. The shop flushed and refilled the unit with the proper fluid, but no cigar. The problem remained and the games were on.
Overall, the transmission worked well. All upshifts and downshifts were good and on target and if the vehicle was driven with a normal or heavy throttle, lock up worked good as well. The issue was light throttle take-offs.
Flex lock on this vehicle cannot start to apply until after a shift to second gear and normally not until 20 or 30 mph, which is where the Tacoma started “buckin, chuggin, shakin and shudderin”. It would actually buck like you were shifting a manual from 1st to 4th and then it would start to shudder.
A reflash of the vehicle’s ECM was useless and the correct reset (memory reset) needed to be done with a Toyota scan system, since most regular scanners are unable to do it. There were no trouble codes and all related sensors were tested and found to be functioning correctly. An engine systems check was also performed to look for firing issues such as spark plug, coil or injector problems. None were found.
At higher speeds (above 40 mph), lock up could be cancelled with the brake pedal. If you touched the pedal, the TCC unlocked because it was in full lock up, but below 40 mph, pressing the brake pedal had no effect.
To determine if the shudder issue is definitely due to flex lock, place the shifter in manual fourth. The transmission will shift 1st through 4th and lock up will only apply in 4th and only with full apply, no partial. If all is well, flex lock is the thing you’re dealing with, as it was on the Tacoma.
Flex-lock issues can be due to a bad converter, engine stumbles, ECM or sensor glitches or valve-body/solenoid wear problems (figure 4). The Tacoma had TCC valve wear that needed to be addressed. Fortunately, replacement valves and cutting tools are available in the aftermarket.