What is this noise?!

I shifted in and out of 4wd today and the noise is barely there when 4wd is engaged.


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The gear oil in the transfer case is good, as I changed it. I'll check the bolts.


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I did have the front seal on the transfer case replaced at a shop because at one point there was gear oil sprayed everywhere underneath. Turned out to not be the culprit because after they gave it back, it did it again. It ended up being the seal at the top of the transfer case where the shifter is located. I fixed that.

So maybe the shop didn't tighten everything to spec after the front seal replacement?


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I just developed a rotational type noise, I can't really hear if it's the same as that. I haven't torn into it, but I suspect it's one of the u-joints on mine. It's rotational click / squeak, increases with vehicle speed, and a bit of vibration.

I greased the u-joints on mine today and the noise went away, might be worth a shot.
 
https://vimeo.com/196212661

Well my noise is back, quite loud and annoying, and sporatic (almost). It still goes away under acceleration, and reappers on coasting, as demonstrated in the video. It can be heard inside and outside the vehicle, and within the course of 2 hours it appeared, disappeared, and reappeared again, and the only correlation I can come up with is outside temps. The noise disappeared during a warmer hour or so midday, but then cloud cover and wind chill returned, bringing the noise with it. U-joints still seeming plausible?

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05a82709eca48a5827a00361ed1c0dcb.jpg


I paid to have my drive shafts/u joints lubed 10k miles and 10 months ago, but im beginning to suspect it wasnt actually done. At least not fully.

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I'd definitely look at the u-joints, driveshaft, & slip yoke. Grease them a bit and see if it gets quieter. You can always lift and run the rear wheels off the ground (with stands or on a lift and all safety measures in place).
 
I paid to have my drive shafts/u joints lubed 10k miles and 10 months ago, but im beginning to suspect it wasnt actually done. At least not fully.

There are a quite a few zerks on the rear driveshaft, so I wouldn't be surprised if the technician didn't manage to lube them all.

vh7qxf.jpg
 
I'd definitely look at the u-joints, driveshaft, & slip yoke. Grease them a bit and see if it gets quieter. You can always lift and run the rear wheels off the ground (with stands or on a lift and all safety measures in place).

There are a quite a few zerks on the rear driveshaft, so I wouldn't be surprised if the technician didn't manage to lube them all.

vh7qxf.jpg
Thanks for the replies guys. I will definitely look into this. I will probably end up having another technician do it because I will be out of town for the next couple weeks and then needing this truck for a 1000 mile road trip north just a few days after I return, but ill have them look at that diagram to make sure they get them all this time.

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I'd definitely look at the u-joints, driveshaft, & slip yoke. Grease them a bit and see if it gets quieter. You can always lift and run the rear wheels off the ground (with stands or on a lift and all safety measures in place).



X10000

I did mine today and so far it's quiet, seems to be resolved on my rig. I applied grease to about 8-9 different zerks along the front and rear driveshafts - both of the slip yokes, double cardon, all u-joints.


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Just like to revive this and report that getting my drive shaft lubed appears to have fixed the problem. No noise for two weeks now. I made sure they got to every zerk and provided diagrams just in case. No doubt the mechanic thought I was being silly
 

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