Willbgood Build Thread

willbgood

New member
DAY 1, and Intro

I figured I start this, and maybe someone will catch me making an error. If you read my intro, you know I know enough to get in trouble, and actually just like every other wrench, I think I know more than I do. You also know the history of the rig, which I will repost here along with pictures, if I can figure out how to upload them.

I am pretty sure I will not do anything someone else has not done, but I might give y'all a laugh while I do it. :lmao:

I live on the southwest corner of southern Utah. I have been building and working on Toyota 1st and 2nd gens since they came out. My first 1st gen had about 500,000 on it when I wrecked it, most of it off road around my farm in Arkansas

My most recent build was a 2nd gen extended cab truck, an 86, for my son. It was a real pain in the ass. It was one of the first efi, obd rigs, and had several thingys and gizmachi's I had never seen before. (now all removed) The Toyota dealer here thinks it may have been a California test vehicle. Of course both the dealer and I might be wrong, but have never seen one like it before. Believe it or not, it had OBD and no reader port, just a hand full of scattered ports, not list in the FSM. To get all the readings, I had to identify hand fill of different ports in various locations and the jumper them to check various readings using the odometer...what a learning curve. We rebuilt the engine and trans, did the brakes, from the peddle all the way through, replaced all the peripheral components, IE starter, alternator, power steering pump, and put bumpers on it, and painted it flat buckskin. By the way, if anyone has located a source for VSV's please share it, they hard as hens teeth to locate, even used.

"My current project is a 3rd gen 4runner, limited that was actually a spare wheeler we had for transporting our dogs, every day for a run, 6 miles south of here to the Arizona strip. Three years ago it was a pristine example of stock limited 4runner and very low mileage.

My stepson got into a financial bind, as did most of his generation in the recession, ended up divorced and without a ride. I lent him the toy. He destroyed it. No good deed goes unpunished.

I got it back because he got busted, and it was impounded, and one of cops called to give me a heads up. It looks like a bunch of dirty hippies, on meth, lived in it. (I will post pictures for comic relief later). Fortunately, I made him keep up with the PMS, and I paid the bills, so mechanically it is fairly sound.

Being born and raised in the desert, it is clean underneath as well. A few exterior battle scars to the plastic, but overall good condition on the outside, sans the broken windshield. (Likely what got him busted. Listen kids if your doing dope, don't drive with a crack across the windshield, because John Law will almost always assume you are on crack, and 9 times out of 10 he is right).

I have been reading and cogitating for several days on the restoration of the interior. Yesterday afternoon I went back and looked at it, for the first time in months, because I knew if I did not cool off I was going to shoot a 43 year doper. I discovered that the ignition is missing and chased parts and keys today. Tomorrow it gets an ignition and battery and get it moved from my storage yard into my shop. No motorcycle work for a while.

So I think I am going to have to remove the carpet, restore the headliner, and replace the driver's seat bottom. I will do this first, because it stinks so bad I cannot sit inside it. I don't think it is toxic, but I may be wrong. I will soundproof while I at it, likely the doors as well.

Then I move to the outside and run a full maintenance, including a tranny service and likely a timing belt, as he also lost the records, and cannot remember when I had it done(aging is tough). After that I will install a toytec ultimate lift, including uppers, then bumpers, sliders, and skid plates".

Well that is my into, thanks to all for the great information here, and I hope that in some small manner I can contribute.


So, my first major mistake on this rig occurred to today. I went to my storage yard and brought a battery from my shop...opps, reversed poles. Not a big deal, Walmart is a block away and the battery is an Ever Start three year full replacement warranty (what moron thought that was a good idea). So says me to self just maybe, it still covered.

I pull it and sure enough it is covered, until midnight tonight...They replace it with a five year warranty, (that can't possibly be related to economy of scale, so I make a mental note to avoid Walmart stock, light a smoke, sip the coffee and think well, it looks the day is starting out good.

I get the battery installed and place the negative terminal on and the doors lock, the alarm goes off, and you know where the keys were, both set even...Well A head on over to the industrial court and get one of the neighboring mechanics, who has entry equipment, (hmm, we used to call them burglary tools,) to come over and unlock. takes about ten minutes, but he won't charge me, so I shove a 20 in his pocket and told him to give it to his wife.

Then I take it for spin, the front end is toast, but no problem, its getting redone.

Tomorrow should be a better day...
 
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Day 2

Spent the day chasing parts ordering a new ignition and negotiating prices at Toyota locally. They are going to match Dallas parts for all the suspension parts I need to do the lowers...so discount and no shipping.

In the afternoon, I spent two hours dumping the trash out of the back. I had to be careful, because on the first load, I discovered that some of my missing tools were in the mess. Just a little pissed.

Good news is I think I can get a cleaner from Lowes and clean the carpet and head liner.

Tried to upload Pics from my phone, but none of them were worth it. Will try to take some more tomorrow.

Good news is I drove it and it seems to run well, although a tune and trans service needs to be done. I negotiated with my neighbor shop owner and he is going to do the tune and the trans service for about my cost...a little trading going on here. I do not have a lift, so I really did not want to do the trans work laying on my back.

I also noticed that the seat belt light blinks even after exiting the vehicle, so I will have to chase that problem. As well I check all the functions and every thing seems to be functional and serviceable, even the radio and cd, which clearly has had something nasty poured on it. Of course I will add an IPOD interface, and I may spring for serious as well as they have the best blues channel, and since getting free in the new ford, I have grown to appreciate it.

The front the end check indicated today that the work necessary is less than I thought and appears to be just the passenger side lower. I will do both sides, and it should be ready for the lift.
 
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Dear Diary,

Looking forward to pics. He said he'd post them but he hasn't yet ... starting to think he isn't interested. I know if I were him, I'd use Tuff Stuff on the headliner and carpet. I'd also get right to work on LBJ's and rack bushings. We'll see what Day 3 brings ...

Yours forever,

Stacy
 
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Dear diary,

Looking forward to pics. He said he'd post them but he hasn't yet ... starting to think he isn't interested. I know if I were him, I'd use Tuff Stuff on the headliner and carpet. I'd also get right to work on LBJ's and rack bushings. We'll see what Day 3 brings ...

Yours forever,

Stacy

Pics are coming, the ones I took, did not come out very well, but I have one that shows just dome of the interior terror which I will try to post. Today I am renting a carpet cleaning machine and going after the interior.

Pictures will follow.
 
Day 3 Addenda

Today I pulled the seats, replaced the electronic control tumbler and keys...OUCh, do loose your keys, and if your tumbler start yo give you trouble, it is probably the Key, spend the 40 bucks for a new key, and save about 500.

The back story is instead of going and getting a new key, the kid removed the tumbler, threw it away and hot wired the truck, using the memory port of the key to fool the ECM. So new keys, new tumbler, and Toyota labour charges.

Well the seats are out and I am going after cleaning the carpet with a rug doctor and various chemicals I bought...it does not work, I will recover the headline and put in a carpet kit.

Here are a few crummy pics with more to follow later when my phone is charged and I have shower for an hour to get the that biker bar bathroom,(the women's, they are worst,) smell out of my pores...

Can someone tell me how I can size my pictures here with HTML, or is it required that size them before uploading? Can I delete them?

When I went to Toyota today, I talked to my parts man and told me he would match Dallas Parts pricing on anything I needed plus shipping. He also told me that same goes for Toytec for my lift, except no shipping...life is good, things are looking up.

As well, while the toiy was there, they ran a full diagnostics, and gave me a list of to dos on it. I knew every that needed to be done, but now I know for sure, minus the timing belt which I did already...this is a good tip if you are going to buy one, some dealers will do this for free according to my Toyota guy, check before you buy. See the list below, minus address and phone, as well as more pics.

The pics show the good bad, and the ugly.
 

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Here are more Pics, it will be a good rig to rework...Tomorrow I will post some pics of the cleaning process. Not normally how I would tstart, but even standing next to this rig with the windows open makes me want to puke...I have been trying to figure out a description of the smell...it is familiar, and has been really bothering me...then it hit me...its O De refugee camp...otherwise known as an inter city grey hound bus stop.

By the way, the pics are after a few ours of cleaning...4 shop vacs full...
 

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Sometimes I wonder

Why we love these damn things when we could get one of these for the price of a lift, tires, and bumper.
 

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Day 4...cleaning all day...

I rented a rug doctor and attacked the mess today. I have experience remodeling and flipping houses that have been treated poorly, or had cats abandon in them so I grabbed my favorite tool, and my chemicals and went to work today.

12 hour day, and I am almost done. I need to rinse the inside one more time, and replace the carpet, and do some minor detailing.
 

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Dear Diary,

Looking forward to pics. He said he'd post them but he hasn't yet ... starting to think he isn't interested. I know if I were him, I'd use Tuff Stuff on the headliner and carpet. I'd also get right to work on LBJ's and rack bushings. We'll see what Day 3 brings ...

Yours forever,

Stacy

I used the same odor chemicals I used on the carpet with the rug doctor hand attachment on the headliner and the in whole interior...no more smell and clean as it can ever be.
 
Day 5

Took the old seat covers off and cleaned interior plastic parts. Tedious but necessary work.

Will have to wait for the new seat covers to be made, and I have to wait for the lifting parts as well. Haven't decided whether to do the lower ball joints and brakes now, or wait until I get the suspension parts and do it all at the same time.

My seat covers are coming from this guy:
2001 2002 Toyota 4Runner Tan Leather Seat Covers 2 Back Rest and 2 Bottoms | eBay

The covers are on the way.

I feel like I am working backward, doing the interior first, but the car smelled so bad it made my shop stink.

Removing the seat covers is pretty straight forward, but will require an upholstery ring plyer set to replace. If your seat are electrically heated go slow, because the elements are pretty fragile. I am going to ad some memory foam to the seat when I reassemble to counteract 14 years of settling...gravity works every time.

When I reassemble I will go more into detail with photos, since I believe it will be easier to understand the disassembly.

I have to pull the throttle body and clean it, but I do not have bad valve covers gaskets, its just oil spillage...those slick guys at Toyota know how to make money.

So, anyone recommend royal purple syn for the transfer case and differentials?

I got mobile one, and filter for the engine. I tested it against Amsoil some time back for my Harleys and it did better across the spectrum, so I am sold on it. As well their is currently a $15 rebate and its on sale at Walmart, so today I saved a few bucks.

The back seat will be replaced with a platform bed for the dogs

I am designing a drawer system for the back. On the top I will have a slide out with a stove, and cut out for a wash basin on one side and slide for a cooler on the other. I am thinking about building a water pipe storage system to go under it, although I may break down and buy a water tank. I have a twelve volt pump to pump the water, which will stashed under the dog bed with an extra battery or two.

Have to take a few days off soon to work on a remodel I am working on and waiting for parts.

Part of the journey is building the rig, to carry you...
 

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Day 6

Today was about chasing parts and other items I need. It was a very good day for it.

First thing this morning I locked in the seat covers for the front seat. Good trading, and was able to get a phone order discount. This guy is a pro, and is known in the custom car circuit. I am sure the upholstery will fit like the factory originals. I will do a full post on the reassembly of the limited heated seat when they come in for those who might want to do it, but are not sure they can. You can and if you need to you should as it will cost you half of the cost of having it done.

Then I negotiated with our Local Toyota parts man for a Toy Tec Boss lift, Lower ball joints, and tie rods. My lift includes, diff drop kit, 600 lb/in Eibach red/bilstien fronts, Toytec Superflex 024RCB: 3.75 rear springs, Bilstein 9602R703 5100 Series Long Travel shocks, LC Control arms. They discounted everything, and even with shipping, I am doing better then ordering from Toy Tech direct by a few shekels. I would say after extensive searching, I am beyond a doubt getting the best buy I could possibly get, short of a wholesale business account.

If you live in Utah or Nevada, give John Abbot at Stephen Wade Toyota (435 634-6554) a call and mention you read this build blog/thread and he will work with you to get you great OEM and/or Toy Tech pricing. I believe you can arrange drop shipping direct to your location. Considering the shipping, from Texas, he matched Dallas Toyota Parts for me.

I also worked out a deal for a tranny service, timing belt, throttle body cleaning, and full tune up at Tunex in Washington Utah. I personally know the mechanic and the owner, they are into racing, and I trust them. I thought previously I would do all this myself later. I then considered the money and time I putting into this, (and the demands on my time) as well as its intended use, and decided to do both as proactive security and peace of mind. (A blown timing belt 100 miles from the pavement would suck, and yes we can and do get that far back in Arizona, Utah, and Nevada). The tranny is no brainer as I do not have lift, and I have a bad back. Lying on my back sucks and I avoid it. I lack a couple of the tools for the belt in the third gen, and don't particularly want to buy them for a job that is only done every 70,000 miles or so depending on usage. The Throttle body cleaning is thrown in. This will free me up to do the suspension.

I scored royal purple for the diffs and transfer case, on sale of course, as well as double points on my Oreilly's rewards card. I also purchased 3 MI-102 mobile 1 filters.

Walmart has High mileage Mobile one in the gallon, for 25 bucks, and until October 1, Mobil is giving a $15 rebate on the purchase of a Mobile 1 filter and 5 quarts of Mobile 1 oil...I bought my next three changes...

Now all I have to wait for is Josh Whitson to work out his new designs and pricing, build my storage, water, an air system, and wheels and tires, and I will be just about done...well with the major spending anyway...

Someone asked me why I am willing to spend this kind on money on a 14 year old rig, I responded, because I once owned a Rubicon...and now I want back in a real expedition wheeler...
 
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Day 7

Suffering from information overload. Spent the day gathering a few more parts. Going with OEM bushings, which I got at a discount from the Stephen Wade Toyota.

Spent much of the afternoon reading in the FSM, locating the periodic Maintenance schedule, and reading about the Automatic Transmission Service, and a DYI method for flushing, which I am going to attempt.

I also located some old records, which indicate the timing belt was indeed changed at 96000 miles. At 15400, I will forgo changing it unless I find some other reason to do it. The records also indicat that the transmission was flushed and the filter replaced at the same time.

Not sure if I can use this method to switch to syn ATF, but I may try. by doing the process twice and then wasting a quart ot two to ensure I have completely removed the dextron III. Any sage wisdom would be appreciated here, if anyone interested in assisting me.

I am also considering adding a transmission cooler. I will add a Magnafine filter in the line regardless of what I decide to do.

I did some tire research as well today and am now more confused as to what the best choice is.

Information overload, I think tomorrow I will just work in the shop cleaning and putting in some good used counters I put off installing for a few months. In the alternative I may draw a circle on the wall and bang my head while I recite the lords prayer in Latin...I read somewhere on this forum that it relieves stress caused by having to filter to much BS and lowers the sound to noise ratio...;)

The upside is I negotiated a great price on a Roof top tent...more info to follow.

Waiting for parts is like waiting for calving season...
 
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Day 8

Waiting on parts. Everything is order and in route. I ordered these sway bar links today:

http://www.toyota-4runner.org/sale-t4r-items/160563-sway-bar-links.html

I also cleaned my shop and figured out how I going to place my counters, and shelves. I have a neighboring shop that does granite countertops and they gave me about 25 feet of like new Formica countertop. I have been putting off installing them, but decided while I wait for parts, I would get that done as well as some shelving.

I sold my 2 nd gen to the neighbors kid for what I have in it. I bought it for 1200, with a rebuilt engine, and trany that won't shift electronically. All it needs is sensors, I have done the trouble shooting. He is also getting a hybrid bumper, and for extra doors as well as all my stock of 2nd gen parts. His dad is a cabinet maker and her is building my storage system in trade for the bumper...He got a great deal, as the interior of this rig all works and is clean as a whistle.

Tomorrow I finish the counters and shelves and then take the toy to the car wash, rinse the inside, and wash thoroughly the under carriage and suspension. Will do this on a creeper in shorts to ensure I get it really clean and also will look for any detail underneath I missed. The best part is since I have the interior removed, I will drive it sitting on a folding chair...I miss my pressure washer and lift...
 
Day 9

Drove the toy to the local car wash sitting on a tackle box. I lifter it one side at time and removed the wheels. I used a mix of detergent and degreaser to pretreat the suspension and underneath. I then used the engine cleaning solution to clean the engine. I do not know what they are using at this car wash, but it is about the best stuff I ever used. Used the same solution underneath while laying on my back. Retreated the suspensions with it as well. On the low pressure setting the grease was falling off...really good stuff.

I then did the other side. Finally I rinsed thoroughly. In all I spent about 4 hours and 50 bucks, but I can now see everything, and its clean...

Any leaks will reveal themselves and I save time, by having a very clean rig to work with.

I threw in a few pictures of my messy shop.
 

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Good work bud. I have never been afraid of a nasty interior. A little work, cleaning and such and it can come right back to looking good as new.
 
Good work bud. I have never been afraid of a nasty interior. A little work, cleaning and such and it can come right back to looking good as new.

Years ago I was unemployed and I bought a two gun pressure washer on a trailer. I spent about a year cleaning heavy equipment, dozers, graders, scrapers, and big dump trucks. The heavy mechanics paid me big money to spend a day cleaning so they did not have to clean off the 3 or 4 inches of grease and dirt. Dirtiest job I ever had, but man did it pay.

I learned from the pro's, clean it before you start working and your job will go smoother and you will be less stressed...

In industrial mechanics, the first thing I always did was clean, and in fact, sometimes, I spent more time cleaning then on the actual job, but the job was easier. As well when it comes to alignment and balancing, all the crud can make the job nearly impossible.

I have to tell you, for 154,000, and a pretty bad beating up, there is a lot of vehicle here, and it is amazing shape. In fact I ordered lower control arm bushings, but after cleaning and checking them, the ones are there have a ton of life left...I will replace them anyway, since I will have it apart and I have the parts.

If my Mobile 1 trany fluid comes in tomorrow I clean the cooler and flush the trany using the DYI method...
 
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Day 10

Spent the day prepping the toy for transmission cooler install and flush, cleaned the throttle body, and PB'd the all the front suspension, and inspected the brakes.

Decided to put new rotors and pads on the brakes, while they are serviceable, I figured I might as well put new rotors and pads on while I do the Toyec Boss install, so I will.

The throttle body was filthy, but the intake manifold did not look so bad, so I did not pull it. I will use royal purple fuel treatment and I think I will be ok. I noticed the intake parts were dry and cracking so I will replace them. I did not think of taking pictures until the throttle body was almost clean, but the two I added will give you an idea of how bad it was.

Removed the grill and cogitated on the cooler install. Going with the B&M 70264 SuperCooler, but have not decided on whether to use a fan or not. Will place Magnafine filter in the hot side of the trans lines. I plan on using the pump method that is in this youtube video <a href="https://youtu.be/WngXE_7vg-Q">PUMP flush</a>

I removed the limited running boards to make way for sliders, when I ran out of things to do as I wait for parts.
 

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Day 10 Addenda

My lift and suspension parts came in today, at about 5 pm, so tomorrow I start on the front end lift.
 

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Good for you giving that 4Runner a second chance. I cannot believe people who let their vehicle be that filthy, it's pretty scary.

Willbfollowing this build.:thumb:
 

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