Yes...Another Satoshi Grill Mod

BobbyZee

Member
I have been looking at 4R's with satoshi mod and wanted to do it.

So here is my attempt. I know I can do better with finishes, but I think for the most part it came out fine.

I got my Diamond Mesh Grill from ebay 12"x48" for $29

I started with taking off the grill

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Center dremmelled out

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Traced the grill opening by placing it over the mesh..a little wiggling is required account for the curve in the grill

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Then cut the grill with tin snip and bend. I used 2x4 for bending

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Dry fitting...I am trying remove plasti-dip starting from right side..it was pain-in-the-tush. I had to use sander with 150 grade sheet

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All cleaned up and primered

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Another dry fit, needs some stretching and bending and TOYOTA logo

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All finished up

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Congrats.....it came out nice.

I picked up a grill.....I just need to order the mesh and Ill be making one as well.

Do you have a link for the mesh?
 
Has anyone done one of these grill mods with a hilux surf badge instead of the toyota?

I was thinking about one of these hilux badges if I can get my hands on one. What do yall think?
 

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lotta folks with 03-05 have done it. here is link with mod details, help and pics

http://www.toyota-4runner.org/4th-gen-t4rs/154757-compiled-satoshi-build-help-picture-thread.html

Thanks! I've read through all those threads and concluded that unless u're a skilled perfectionist, it'll never sit as well as an 05+ grill. Ofcourse I could just get an 05 grill and modify the hood latch mech, but then I'd want 05+ headlights to match the gap. Then if i did that, I'd need to convert the headlight connections. LOL!

Maybe in the future. Just maybe... As of now, I'm happy that I do not have a chrome grill.
 
These guys have really nice, thick precut mesh pieces.

customcargrills.com/Custom-Toyota-Grills.asp

Yes, i looked at those though price was aight, they only have small Hex and that is rather too small. Also, they only have in Gloss black...whereas my frame is matt and i wanted to go with matt.
 
Has anyone done one of these grill mods with a hilux surf badge instead of the toyota?

I was thinking about one of these hilux badges if I can get my hands on one. What do yall think?

I have not seen it, but, heck, once grill is on...you can put in anything and change whenever you feel like. I like 5th Gen 4Runner logo as some of the folks did with Satoshi, I might do that some time down the road.
 
Yes, i looked at those though price was aight, they only have small Hex and that is rather too small. Also, they only have in Gloss black...whereas my frame is matt and i wanted to go with matt.

They'll cut you the 4Runner piece from any mesh they carry and can probably accommodate the matt request too. Speaking of, the guy's name is Matt and you can reach him at [email protected].

I can't recommend them highly enough. Matt patiently answered a number of my questions before I spent a penny on his site. Shoot him an email, let him know what you have in mind and see what he says.

Full disclosure: I wrote a tutorial he may use on the website in exchange for a refund of the cost of my mesh. I just finished it this morning in fact and emailed it to him. I'm going to post it here as well. I assure you that has nothing to do with my recommendation; I just appreciate great customer service and companies that are willing to take the time to discuss your questions and concerns before you pay them any money. And at the time, we hadn't made the tutorial deal. Which reminds me, he'll give you a small refund ($5 IIRC) for submitting a pic of your finished grill that they can post on their site.
 
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They'll cut you the 4Runner piece from any mesh they carry and can probably accommodate the matt request too. Speaking of, the guy's name is Matt and you can reach him at [email protected].

I can't recommend them highly enough. Matt patiently answered a number of my questions before I spent a penny on his site. Shoot him an email, let him know what you have in mind and see what he says.

Full disclosure: I wrote a tutorial he may use on the website in exchange for a refund of the cost of my mesh. I just finished it this morning in fact and emailed it to him. I'm going to post it here as well. I assure you that has nothing to do with my recommendation; I just appreciate great customer service and companies that are willing to take the time to discuss your questions and concerns before you pay them any money. And at the time, we hadn't made the tutorial deal. Which reminds me, he'll give you a small refund ($5 IIRC) for submitting a pic of your finished grill that they can post on their site.

if i can pick any mesh for custom..thats kool...i'll go for larger hex mesh...i know my finish is not that great.. for it being 1st attempt
 
They'll cut you the 4Runner piece from any mesh they carry and can probably accommodate the matt request too. Speaking of, the guy's name is Matt and you can reach him at [email protected].

I can't recommend them highly enough. Matt patiently answered a number of my questions before I spent a penny on his site. Shoot him an email, let him know what you have in mind and see what he says.

Full disclosure: I wrote a tutorial he may use on the website in exchange for a refund of the cost of my mesh. I just finished it this morning in fact and emailed it to him. I'm going to post it here as well. I assure you that has nothing to do with my recommendation; I just appreciate great customer service and companies that are willing to take the time to discuss your questions and concerns before you pay them any money. And at the time, we hadn't made the tutorial deal. Which reminds me, he'll give you a small refund ($5 IIRC) for submitting a pic of your finished grill that they can post on their site.

good info! thanks, i will shoot him an email when i'm ready to buy.
 
It would be nice if someone did, for sure. It would be a piece of cake (relatively speaking) if the plastic inner grid was removable without cutting. The only way it would make sense to make and sell these would be to do the flush style (like the OP did). I did the "deep" version and there's little chance IMO of anyone doing the filling, sanding, and painting efficiently enough to make one for a reasonable cost. (For more on deep vs. flush, see my thread.)

Check out @Mytoy4's thread. What she did was genius IMO. She used the grill opening as a template to cut a wood form for shaping the mesh before installation.

Satoshi10_zps7579c7c2.jpg~original


Satoshi14_zpsbf6bdd2a.jpg~original


Makes great sense and if someone had one of those to use with every grill they made, it just might be worth their while to make and sell them. I asked Terri and unfortunately, she discarded the form after doing her grill.

I wish these guys would just make the entire grill and not just pre-cut the mesh.

2006-09 Toyota 4Runner Mesh Grill Insert by customcargrills
 

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