It was now early May and ready to be smogged. This is where my frustration and anger grew. First place I took it to told me straight up that he didn't want to smog it because of the aftermarket parts. Ok then, take it to a place down the street and he tests it and fails me for the visual. Due to the SMOG LEGAL Doug Thorley headers and the crankshaft pulley. The EO number is printed on the header but he says it doesnt match up because he sees it saying D-540 and when he pulls up that number in his system it shows the original headers that Doug Thorley designed for GMC's and Chevys and no where does it show 4Runners. Then he says the crankshaft pulley is illegal because it is considered modifying the supercharger.
Obviously I am angered. I went home and called the Air Resources Board and they do confirm that since the crankshaft pulley runs the supercharger, that it is considered to be modified. I looked up the headers myself and found the Executive Order for them and printed it out, the EO number is D-540-6. It is an amendment to the original executive order adding on to the original. I decided to remove the supercharger just to get it smogged and then put it back on. I took it back to the same smog guy for a free re-test and explained everything to him but the idiot acted like he didn't understand and was confused by the whole Executive Order thing. He said he wouldn't do it and I had to go see a smog check referee. So because he was an idiot, he was able to steal $50 for the smog check.
I call to make an appointment at the smog check referee station which is at the local community college, and they don't have an appointment until the end of May. So I wait. When I go down there, I am there for a long time because the referee finds an issue with the headers and is on the phone deciding to fail me or not. He does point out to me where the 6 is for the EO number but my front O2 sensor is in the wrong spot and he fails me. Obviously I am pissed off but this one is entirely my fault. Luckily I didn't have to pay anything for the smog check as it is free.
Since my truck is from Hawaii it is a federal version so I only have one cat. The headers are made for both California and Federal version, if I would have paid attention to the instructions better I would have noticed my mistake. The California versions have the O2 sensor higher up on the collector and on the Doug Thorley headers it has the spot already there for the sensor. I put the sensor there without thinking but for the Federal versions I was supposed to block that off and put the O2 sensor in the original spot. DUH. Now I would have to wait weeks again for another free appointment or just go pay again for another smog check.
I head to the muffler guy and have him block off the O2 sensor port on the header and put an O2 sensor port in the general area of where the stock one would be. I immediately head to a different smog check guy. I turned off the truck when I got there and when I want to start it up for him to pull it in, it wouldn't. More information on that is at this link.
Need help with electrical. Truck won't start. - Toyota 4Runner Forum - Largest 4Runner Forum
This smog guy was totally cool and was even trying to help when he had no one there but I couldn't get it started and had to have it towed. Very put off again by the inability to get it to start, I let it sit for weeks. Finally looking at it again, I found the issue but didn't really. It had something to do with the wiring, the ground that attaches to the side of the intake manifold, due to the faults for both the camshaft and crankshaft sensor. The connection seemed fine as well as taking apart the wiring and putting it back together, I couldn't find anything visibly wrong. It starts and runs now though so I could finally get it smogged. I took it to the same guy in Huntington Beach, Surf City Smog, and I finally passed in the beginning of July. I know someone that works for the DMV so I was able to get my tags and registration mailed to me within a few days. I know feel comfortable to drive my truck around.
Here is the unsexy version of the engine I had to get smogged. I also effed up by leaving the truck sitting for long periods of time without charging the battery, so I ruined my old battery and it wouldn't hold a charge. I ended up getting a duralast one from autozone because it was the only place open at 8pm on a weekday. It isn't the greatest but it has a 3 year warranty if anything happens.
Now that it runs and smogged and have my tags, I can put back on the fun stuff. The supercharger, airaid intake, deckplate, and the URD 7th injector.
As well as adding some blue silicone hose, I did just some of the major ones for now, maybe I'll change some more later.
I also added a catch can while at it.
Don't have a picture but I installed a Lo-Tek gauge pod on the A-pillar.
I still need to wire the wideband and boost gauge and then tune the 7th injector.