ZLJUANN'S RallyRunner Build Thread

ZLJUANN

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Ok a little bit about me. I grew up working on cars with my dad and have always had a passion for builds. From my 1994 trans am stroker build, to countless m3's, 335i's, Silverados, and 4runners, I've done my fair share.

For the last 5 years I stopped building because I wanted to concentrate on my career and finishing school. when I was 27, about 3 years ago, I ordered my 2017 Camaro ZL1 that I received March 2017 and have kept stock since then. 3 years forward to now, I find myself in a place where I can now do the fun things while being somewhat responsible financially.

So here we are. This new dream started 6 months ago. I had owned a 2005 2wd v8 Camburg LT rig that was bought built, but it didn't cut it for me. Sold it and bought a stock 2003 v8 4wd limited and that was fun but still didn't cut it. sold that as well. Then, 5 months ago I bought another 2003 4wd limited v8 but this one had the TRD supercharger on it. So I thought, this is it. The ordering started.

Fast forward to the first week of December. I browsed craigslist for random 4runner parts and stumbled upon a 2006 Shadow Mica v8 4WD sport. It had a bad engine. I called up the person and drove up 2 days later to pick it up. So now I have 2 4runner v8 4wd vehicles sitting in my driveway. I truly fell in love with the sport facelift model so I decided to keep that one and give my dad the supercharged one. So here starts the build.

2006 4Runner v8 4WD Sport
Current Mods: Will update as I install and change
Suspension:
Front-
Total Chaos 2” Race Long Travel Kit - #86002-R
King Shocks 8” Long Travel Coilovers with adjusters - TC5119-03A
Total Chaos 2” Long Travel sway bar - 86090
Total Chaos spindle gussets with sway bar mounts- 59698-SB
Total Chaos coil bucket gussets - to be installed - 59651
Total Chaos cam tab gussets - to be installed - 59860
Total Chaos diff drop spacers. -87200
All Pro off road 2” extended axles - CE-AP-6307-KIT or AP-306914
Toyota genuine boot kit x2 - 04427-60141

Rear -
Fox Shocks 2.0 extended travel shocks with adjusters - 895-26-118
OME 895 rear springs
Icon Vehicle Dynamics upper link arms

Wheels/tires/brakes:
Pro Comp 05 series Torq wheels 17x8 offset 0 - 7005-7873
BFG KM2 305 70 17
1” rear spacers - even out the width
Powerstop drilled slotted rotors - JBR975XR
Wagner Quickstop pads - ZD976
Cardone coated calipers - 19P2767 and 19P2766

Interior:
Pioneer AVH-1400NEX CarPlay Stereo

Exterior:
Rola short roof rack - 59504

Lighting:
Auxbeam low beams
Auxbeam High beams
Auxbeam fog lights


Wish List/To-do:
Custom 12” rear bypass kit
Dobinsons long travel springs - C59-677V
Custom offset lower link arms
Air bumps front and rear
Custom Turbo kit

12/07/2019 - The Day I picked her up:
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12/09/2019 - The first time she ran since I picked her up. 104k miles on the new to her engine - 2 days from purchase to full engine swap:
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12/21/2019 - Heavy Dissassembly:

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12/22/2019 - When the fun started - Gave it a couple of weeks to work out gremlins from the engine swap:

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12/24/2019 Spindle weld goodness:

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1/08/2020 - full droop front

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1/08/2020 - wheel off lifted from the axle. NEEDS MOAR DROOP

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12/28/2019 - The First time the front stood under its own power after the install:

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12/31/2019 - How she currently sits in all her glory:

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1/08/2020 - Decided to step down in size to 285 70 17 BFG KO. BFG seems to run small for its size but the 305 70 17 BFG KM2 were insanely heavy with no gearing

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1/20/2020 - installed the dobinsons c59-675v long travel coils with Icon long travel remote reservoir shocks with adjusters

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2/14/2020 - got some method mesh wheels with e rated KO2 in 285 70 17 off a forum member.
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3/17/2020 - I installed some used Icon Omega dual bypass shocks. I sacrificed an inch of shock travel in exchange for tuneability. Also, I hadn’t fully committed to a welded in upper shock mount so this was more reliable than my bolt in experiment. This will do until I go 12” king triple bypass.

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4/21/2020 - I decided that I hated the sag while towing the boat so I installed the firestone coil-rite 9” air bags. So far, I like the ride.
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4/22/2020 - I got bored so I chopped off my muffler. I took the stock resonator and welded it in place of the muffler. I think it sounds pretty good and it’s not loud at all. I will most likely weld in a bend to point down at a 45 degree angle. Once the quarantine is over, Ill have a custom y pipe and muffler set up.
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4/24/2020 - I mounted up a set of method 312 bronze 17x8.5 with 285 70 17 km3’s. I think these are the keepers. Heavy as all hell, but they look fantastic. It will be a good excuse to mount the custom bumper mount spare tire swing out.
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4/24/2020 - doug thorley shortie headers came in. These aren’t as easy to install so just some unboxing porn for now.
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Great process so far. So much suspension inspiration!

If a tubed bumper is ever in your to-do list. Build two so i can copp one off you. Lol
 
Great looking suspension! did you ever get those headers installed? Were you able to get the passenger side header past the steering shaft?

GH
 
Great looking suspension! did you ever get those headers installed? Were you able to get the passenger side header past the steering shaft?

GH


I haven’t gotten that far yet. I’ve been using the rig a lot lately for errands (including a ton of sod today, literally)

I’m hoping I can do it soon. Since I can’t get a hold of someone’s old headers, I need to pull mine, build a jig and straight pipe it. Just got my renewal notice and no smog needed until July 2021!


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Great process so far. So much suspension inspiration!

If a tubed bumper is ever in your to-do list. Build two so i can copp one off you. Lol


I’m not sure where I’m at with bumpers. I’ve wanted to build one like the half bumper victory 4x4 makes but more tucked/recessed. I don’t like how theirs comes out and over the bumper.

If I go wild and build a tube or hybrid I’ll definitely put it here.


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