Today has been super busy. Got a late start but ran to get the materials needed to finish the extension to turn my drawer system into a sleeping platform. After a few designs and going back and fourth we settled on a rough plan and wanted to get the materials to at least be able to visualize it better. Well that turned into deciding just to build it and we knocked it out in a few hours and total cost was under $100.
Had Home Depot make the cuts for us, which saved a ton of time and work. Picked up some carpet to wrap it in, although we wish we had gotten black, but they did not have any. We didn't think it was too far off, but you will see later that it doesn't match. We are likely to end up dying it darker, but it really doesn't matter.
We got 3/4" ply, and the surface was already smooth, we just went around and sanded the edges from the cuts and the sharper corners.
The girls began putting the carpet onto the platform. We sprayed down some adhesive and then stapled it to the underside as best we could.
I began drilling some holes through the back of the drawer which would allow us to mount a lip for the platform to rest on. Didn't worry if they were even, putting enough to make sure it was solid was all that mattered.
I had them add some carpet to a small strip of wood which would become the lip for the platform to rest on. Not perfect, but it is completely hidden when the seats are up and covered with the platform.
With the lip on it gave us a starting point to measure and fit the support. With the seats squishing down with weight it made it difficult to calculate it perfectly without having it in there and experimenting.
Originally we were going to go a "T" shape support like many of the other DIY systems. But with our Dobinsons drawers being taller than other drawers, we felt it would be better off adding a little extra support. Our support "beams" are 9" tall, and with two people in and out moving around we didn't want to shortcut this part or have a wobbly bed. We were also concerned about getting in and out of the car through the side doors, and it tilting or breaking off on the corners. The lip is there so it doesn't move and was not originally planned to actually support the weight.
One drawback to having two hinged supports would be that it wouldn't fold flush or it would be too bulky. After putting the first support on, we mocked it up and realized it hardly took up more space and still folded down nicely.
I don't know if these were the best hinges for this application, but now that it is put together they are fine.
So with a gap with no support on the front most part of the platform it had a tendency to want to tip when weight was put on it. For a quick solution, we mounted a small straight bracket on the bottom side of the platform. This would slide under the corner of my dobinson drawer and prevent it from tipping forward. This is only temporary as we have decided to probably add two legs from the bottom of the platform to the floor of the rear seats. Having built the platform we can now get a better measurement of the leg height we need. We found a set of table legs that should get us close, and will be ordering those to hopefully finish this off. Ideally we are also going to figure out an anchor system to lock it down so it doesnt move too much when offroading. Although it is fold-able and removable we don't have to have it setup until we get to camp which is what we wanted.
Here is what it looks like from the back. As you can tell the colors don't match but hey function over form.
Side view
When not in use or when you want to remove it, it actually sits so perfect on top of the dobinson drawer. Folding up the rear seats prevents it from sliding around and everything can be loaded on top of it. No issues while offroading or it shifting! Then the support boards either can go on top and be held down or on the floor.
Part 2 for today in a follow up post.....