and I'm not sure about the last pict but I think that is a dent? after having the headliner down and looking for decent support areas, unless you plan on taking the headliner down and adding extra support up front... it's super thin single layer up in that part.
I have a sunroof @ about the 1/2 way point on the sunroof opening on the sides is a double piece of support added into the roof. not sure about the non sunroof version. I would be scared to put much weight up on the front portion of the rack. Any kind of shock might put a dent or deform that part of the roof?
I have seen people put spare tires, 10 gallons of gas, 10 gallons of water... even grandma can ride up there.
it's a great looking rack I love it but over the years I have worked to get everything off the roof and someplace else, the only thing that goes up on my rack now is RTT.
I'm sure with your fab skills (which are top notch IMO) you will get it right on. when I saw the templates... I'm a long time wood worker... I knew this was a build I was going to like.
Thanks for the compliment on my jigs and fab! I also have a sunroof and dont even have decking up there.. so i dont think there will be much weight, but this is all very good stuff to keep in mind.
On another note, if you have plans to go out wheelin some weekend let me know, my family and I are always looking for new adventures! Happy Easter