2004 XREAS w/Daystar 2.5/1.5, 265/70/17 and 0mm offset

adamderry

New member
Hey all, this is my first post, thanks to everyone on here for all the great info so far!

I picked up my first 4Runner last Thursday. It's a 2004 Sport with XREAS, 150,000 kms, stock except a Borla dual side exit exhaust system. So far I've absolutely loved the 4R, but I'm sick in the head and can't drive stock vehicles so the modding bug hit fast. I'm using the vehicle to travel to and from wellsites, and so I wanted to upgrade so that I could make it through the mud a little better.

This week I installed the Daystar 2.5/1.5 spacer kit, 265/70/17 Nitto Trail Grapplers, and Pro Comp 17" 7089 0mm offset wheels. I also put on a K&N intake kit and a hood deflector (we have a lot of gravel on our roads here to help with traction during the winter).

I was hoping to show others on this forum what this setup looks like as a reference and to also comment on how easy the Daystar install was. Some of the other members here have posted "How-to's" and those were helpful but I wanted to mention that the new kits do not require the disassembly of the spring and strut. The kit includes thread-on stud extenders, which makes the job very pleasant.

I have a few questions:
1. I just took the truck out for my first test drive and have noticed that there is some rubbing. I believe it to be coming from the wheel well liners. Has anyone had this same experience? And have you been able to trim the wheel well liners so that there is no rubbing? Can you please describe where you trimmed?
2. Does anyone have suggestions as to additional parts that I really should install? For instance, is an adjustable pan hard bar a good idea with a 1.5 rear lift? Anything I should do before taking it for an alignment?

Thanks for any insight! Here's some pics! And yes I know the front skid plate is missing, I pulled it off because it's quite rusted and I'm going to bead blast and paint it before I put it back on.
 

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Hey, nice looking rig almost identical to mine only i have a limited. Fellow albertan here, I actually use to live in Calgary and will again one day.

To answer 1. there is a how to on moving the fender liners forward to eliminate some rubbing issues there. If you do a search it should come up.

As for #2 i'm not to sure as I have yet to install any rear lift as I have factory air bags but i'm sure somebody will chime in and help you with that.

Im about to install the daystar 2.5 front spacer though and it's good to know the new kits are fairly easy.
 
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Is this a 2- or 4-wheel drive? Some of these Canadian 4wd models don't have the 4wd badging... Or it's all of them. Are 2wd's not sold in Canada? And the badging states SR5. Your truck is confusing me so much, man!
 
Hey, nice looking rig almost identical to mine only i have a limited. Fellow albertan here, I actually use to live in Calgary and will again one day.

Once you go Calgary, you can never go back!

To answer 1. there is a how to on moving the fender liners forward to eliminate some rubbing issues there. If you do a search it should come up.

As for #2 i'm not to sure as I have yet to install any rear lift as I have factory air bags but i'm sure somebody will chime in and help you with that.

Im about to install the daystar 2.5 front spacer though and it's good to know the new kits are fairly easy.

Did a search and I think I'm going to try to take the heat gun to it. I'll trim as a last resort, looks like guys have gotten away with just warming it up and then pushing it back a bit.
 
Is this a 2- or 4-wheel drive? Some of these Canadian 4wd models don't have the 4wd badging... Or it's all of them. Are 2wd's not sold in Canada? And the badging states SR5. Your truck is confusing me so much, man!

It's a 4x4. I could be wrong but I don't think that 2x4 models were sold in Canada
 
I just bought mine last Friday and I'm stoked to start making it my own... I'm looking at the same Daystar kit. That's good to know that the newer kits are easier to install- not that I heard the older ones were too difficult at all. Can you provide any more info on that? No dissembling of the springs/shocks?
thanks

Edit: Also what's the part number for the newer kit? I want to make sure when I order mine i get the new one. Thanks!
 
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I just bought mine last Friday and I'm stoked to start making it my own... I'm looking at the same Daystar kit. That's good to know that the newer kits are easier to install- not that I heard the older ones were too difficult at all. Can you provide any more info on that? No dissembling of the springs/shocks?
thanks

Edit: Also what's the part number for the newer kit? I want to make sure when I order mine i get the new one. Thanks!

Part # DAYKT09115BK

I guess I could give a small run down on how I found it to be easiest. The instructions are useless for the front but I did the back with instructions and it took about half an hour.
1. Take off front skid plate
2. Remove sway bar and sway bar end links
3. Remove brake lines from UCA and hub
4. Remove tie rod end links from hub
5. Remove UCA from hub
6. Remove shock/spring (3 bolts at the top, 1 at the bottom)
7. Support shock/spring on something while threading on stud extenders, place spacer on top of assembly
8. Reinstall everything except the sway bar and then do the other side.
9. When finished other side, reinstall sway bar and end links

While you're doing this all, you'll find the OEM bottle jack to come in handy for pushing the LCA down in order to actually remove the shock/spring assembly. It's all very straight forward and it didn't take long at all. Good luck!
 
Just a small update:

This morning I made my first attempt at getting rid of the rubbing. I can see that so far it has only rubbed on the front mud flaps and so that's where I started. I'll try to post some pictures of what I did in a later post but basically I took the inner fender mudflap screw out, drilled a new hole about 1/2" above it, screwed it back into the inner fender and then heat molded it back away from the tire. Moving the one screw up 1/2" helped to stretch the mudflap and so when it heated up it basically formed itself to the shape I needed. I then drilled 2 holes in each mudflap just below the body line and zip tied it to the frame mount. Took it for a quick drive and it appears to have taken care of all the rubbing but if I hear it again then I'll probably have to do some trimming. Also, I advice anyone doing the Daystar to do the mudflap modifications while the tires are off, it would be way easier.
 

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