Good question. Guess I'll have to run the A/C in the driveway to try to replicate the scenario.
Good point. Am using a hose with the gauge that connects to cans, though it has never been refilled. Is what you're looking for, a 'marginal fill'?
Possibly it's low, but if it cools well except intermittently,
I doubt that the problem.
Somehow the AC system 'knows' when there is not enough freon and shuts off the compressor (on my other toyota). How does it know that?
There's a pressure switch that shuts off power to the compressor if the pressure is to high or low.
It does not, however, blink the light on the other vehicle, it shuts off the compressor but the AC light stays on.
The blinking light alerts you that there's a problem and many Toyota models have it. Some Toyota compressors use a speed sensor that will disengage the compressor if the rpm of the compressor is out of spec with the rpm of the engine.
Is there another scenario where maybe the fins are clogged up and just not providing enough heat exchange capacity, somehow 'fooling' the system?
Clogged fins would create high pressure and the switch would shut down the system until the pressure dropped. With it working intermittently, I would be more inclined to look at the high or low side pressure when it quits. High pressure, probably over 375, the pressure switch would shut it off and if the low side is at zero or in vacuum when it quits cooling, the expansion valve is likely the culprit.
BTW, it does run 'cool' when it is actually working.