Subject: How I changed the "faulty"design/functionality of a Bellcrank into a
non-frozen one
Symptom:
The hand/parking/e - brake mechanism typically freezes/rusts after a
few years of use, especially in areas that are either near the sea or
its roads get heavily salted in the winter.
Root Cause:
The bellcrank's area near the 3/10" x 1.25" (OD x L) Pivot Pin is faulty:
a. There is NOT enough clearance between the bellcrank Arm and
bellcrank Base Block.
b. There is NOT enough clearance between and Pivot Pin and bellcrank Base Block.
c. The original design has NO washers between the bellcrank Arm and
bellcrank Base Block at the Pivot Pin location to reduce
drag/friction.
My Solution:
Note:
*** Please review what is contained in this post and use same at your
OWN risk ***
1. Increased the bellcrank's Base Block opening near the Pivot Pin to
the same as that in its opposite end or around 9 mm using a hand metal
file.
2. Increased the bellcrank Base Block's hole diameter where the Pivot
Pin is located to about 9 mm.
3. Reduced the thickness of the bellcrank Arm near the hole of the
Pivot Pin to be about 4.5 mm using a hand grinder.
4. Made plastic washers from the caps of 1 gallon water bottles: OD =
~ 20 mm, Thickness = 0.026". Also, made its hole for the Pivot Pin to
be about 7 mm. Used two (2) plastic washers per each bellcrank
assembly
5. Painted 2x all surfaces with rust prevention primer.
6. Re-assembled the bellcrank assembly, then applied silicone grease
around the Pivot Pin area.
7. I plan on re-inspecting the bellcrank's area for rust, etc. near
the Pivot Pin every time I would replace the rear brakes and
re-cleaning that area as required with a small screwdriver/pick or the
equivalent and then applying silicone grease again.
Effectiveness Check:
1. Time Zero - Hand/Park/e - brake works properly.
2. 2 yrs from initial fix - Not done yet
3. 10 yrs from initial fix - Not done yet.
Final thought:
When you adjust the already installed brake drums through the backside
"peepslot"

! (it is located inside the top back side of each rear
wheel) with a flat head screw driver, keep in mind that you also must
use another smaller screwdriver to make sure the lockspring does not
prevent you from turning the small teethed wheel either clock or
counterclock- wise for increasing/ decreasing, respectively, the
overall diameter of the drum brakes.
Sorry - I got no photos. Good luck.