Advisory: Baja Racks

Excellent update Sergio, glad to hear this is being addressed at a larger scale with the customer base for this rack. It's the right thing to do.
 
To all of our Gen 5 (2010-2016) 4Runner customers - we are conducting a mounting bracket recall.
If you bought a BajaRack roof rack for your 5th Gen 4Runner in the last 2 years, please send to [email protected] the following information:

Customer Name (Purchaser)
Purchase Date
Place of Purchase
Rack Model Number (e.g: BR-TY4RG5-0)
Shipping Address
Telephone Number
Email Address

Thank you and our apologies for any inconvenience.

Sergio Murillo

BajaRack
2275 Michael Faraday Drive Suite 6
San Diego, CA 92154
Phone: (760) 621-0171
Fax: (760) 539-9960
Nextel: 125*172789*1
e-mail: [email protected]
web site: Baja Rack: Home



Not really sure what good a bracket recall is if the damage is already done.
 
Not really sure what good a bracket recall is if the damage is already done.

Do you know of any recalls that were issued when there was no damage? Only a limited number of people have known body damage. Many people like me haven't mounted anything heavy yet, so haven't had the issue. I am getting an RTT soon and am glad they are taking care of this now.
 
Do you know of any recalls that were issued when there was no damage? Only a limited number of people have known body damage. Many people like me haven't mounted anything heavy yet, so haven't had the issue. I am getting an RTT soon and am glad they are taking care of this now.

I contacted Baja Rack via email since I had small indications of dents beginning prior to using my RTT for the first time with the new rack. I had been on the roof once. I never got an email reply, but I did receive an invoice for $0 for the recalled feet. Should be shipping out sometime in June.

I remember during my install that the tubular supports on the mounting feet (where the bolt passes through) did not interface with the surface of the rain channel. At the time, I thought it was odd. That left the weight fully supported by the flanges. If your install was the same, then you will likely have an issue when using your RTT since you will be shifting weight laterally when climbing in to the tent and sleeping bags.

Based on your notes, it sounds like the tooling they were using wore down, so perhaps mounting feet manufactured last year will have a smaller out of tolerance issue and thus less severe damage. Just speculation on my part.

My recommendation is to shim the existing feet if you plan to use your RTT before the new feet are shipped out. Once the damage is done, the new foot will not hide the dents as it appears to not have a flange overhang. Just my 2 cents.
 
To all of our Gen 5 (2010-2016) 4Runner customers - we are conducting a mounting bracket recall.
If you bought a BajaRack roof rack for your 5th Gen 4Runner in the last 2 years, please send to [email protected] the following information:

Customer Name (Purchaser)
Purchase Date
Place of Purchase
Rack Model Number (e.g: BR-TY4RG5-0)
Shipping Address
Telephone Number
Email Address

Thank you and our apologies for any inconvenience.

Sergio Murillo

BajaRack
2275 Michael Faraday Drive Suite 6
San Diego, CA 92154
Phone: (760) 621-0171
Fax: (760) 539-9960
Nextel: 125*172789*1
e-mail: [email protected]
web site: Baja Rack: Home
will your new orders ship with the new brackets? I sent an email a couple days ago asking but got no reply
 
will your new orders ship with the new brackets? I sent an email a couple days ago asking but got no reply

same here, no reply. I hope it is something they are working on in the background and a box of brackets will just show up at my house in a couple weeks....
 
Baja Rack is keeping things "legit"

It's nice to know that Baja Rack (BR) is keeping it "legit".
I emailed my form a few days ago and I got a "Paid" invoice for what I assume will be new mounting brackets for my Spy rack.
It's nice to know that they are actually logging these warrantee claims in their system.
Stated on the invoice is an approximate ship date of 7/22.
 
Ship dates the same for me, I've only had about 100lbs on the rack and I've noticed small debts forming near the rear most mounts. Kinda sucks, trucks less then a year old.


Sent from my iPhone using Tapatalk
 
Should be shipping out sometime in June.

If your install was the same, then you will likely have an issue when using your RTT since you will be shifting weight laterally when climbing in to the tent and sleeping bags.

Based on your notes, it sounds like the tooling they were using wore down,

My recommendation is to shim the existing feet if you plan to use your RTT before the new feet are shipped out. Once the damage is done, the new foot will not hide the dents as it appears to not have a flange overhang. Just my 2 cents.

I was going to just wait, but got my invoice stating that the replacements aren't shipping until late July. So I will need to shim the feet until then. My project for the weekend.
 
Has anyone shimmed their rack yet? If so, can you please provide a material list and photos. Looks like I'll have my RTT before they send out the new feet; mid July. So I need to prep!
I'm kinda nervous of removing the old feet. I can already see the damage upon poor Stryker.
On a good note, at least Bajarack is steppingup and correcting their issue. And the damage isn't really noticeable to the untrained eye. I have a door ding that truly urks me!
Cheers...


Sent from my SAMSUNG-SM-N900A using Tapatalk
 
Has anyone shimmed their rack yet? If so, can you please provide a material list and photos. Looks like I'll have my RTT before they send out the new feet; mid July. So I need to prep!
I'm kinda nervous of removing the old feet. I can already see the damage upon poor Stryker.
On a good note, at least Bajarack is steppingup and correcting their issue. And the damage isn't really noticeable to the untrained eye. I have a door ding that truly urks me!
Cheers...


Sent from my SAMSUNG-SM-N900A using Tapatalk

Read my original posting and the response from [MENTION=130932]wild_turkey[/MENTION]. Mine has pictures, his has dimensions. Everything you need.
 
Sweet, thank you!

Sent from my SAMSUNG-SM-N900A using Tapatalk

Just an FYI, I did the same thing to shim mine and the 1/8" wasn't thick enough. My brackets were still touching. I just used the rubber washers from the stock rack install as additional height until the new feet come in.
In my case, 1/4" would have worked better, but they didn't have 1/4" in the 3/4" width, only 1"
 
Just an FYI, I did the same thing to shim mine and the 1/8" wasn't thick enough. My brackets were still touching. I just used the rubber washers from the stock rack install as additional height until the new feet come in.
In my case, 1/4" would have worked better, but they didn't have 1/4" in the 3/4" width, only 1"

I used 1/4" and then added some thicker foam gasket under the "wings" to take up the air gap, which was about 1/8".
 
New Brackets. Spacers sit in the channel and create a platform even with the nylon tubes. Feet bases are 102mm x 30mm.

B5Joybp.jpg
 
Got mine installed over the weekend as well. I'm happy with the redesign so far. The fill plates spread the weight much better than the tubular stands on the old design. All weight now carried in the channels. Fortunately, my damage was not nearly as severe as OP's.

Thank you very much [MENTION=123786]Keith_PDX[/MENTION] for bringing this to our attention, and thank you Baja Rack for addressing it so quickly.

For anyone having communication problems, it seems at least 6 different people all use the [email protected] email. I have had far better luck corresponding with them over the phone.

Don't forget to reseal your posts and threads!

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[MENTION=85819]coversion[/MENTION], Thanks for posting up the pictures! I'm planning to perform my third (initial, shims, new feet) install using the new feet this time and glad to see it fits before tearing up the track.
 

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