Bandit Runner
Senior Member
This will be by far my most expensive mod to date (and probably ever), so I started this thread to make sure I’m doing it right and not screwing anything up. Plus others can hopefully make use of this in the future.
So I’m wanting to regear my front & rear diffs to make up some of the lost power after moving up to 35” tires. My truck is my daily driver and weekend wheeler. Most of the miles I put on it are tooling around town, with the occasional highway jaunt. The only towing I plan on doing is a small utility or camping trailer. Also, my truck is fully armored, and fairly heavy. Most of my wheeling is in soft sand and mud, with some steep hill climbs. Occasionally I’ll go to an off-road park and do some mild rock crawling. I did a ton of research, and it appears that 5.29’s would be the appropriate gear ratio for my auto trans rig.
Question #1: Does anybody think that 5.29’s are not the best gear ratio for my scenario?
So my plan is to purchase fully assembled rear third member and front clamshell diffs with the gears already set up from East Coast Gear Supply. Here is what I plan on ordering from ECGS:
Front: Tacoma 7.5 Reverse Clamshell 3rd Member Assembly
The options on the front are pretty straight forward.
Rear: Toyota V6 8''- Pickup, 4runner,FJ Criuser
Here is what I believe is correct for the rear options:
ABS Diff = No ABS (According to Chase at ECGS)
Flange Style = ’05+ Double Drilled Flange (According to Chase at ECGS)
Solid Spacer = Yes, it is cheap insurance. (According to Chase at ECGS)
Question #2: Does anybody see anything wrong with what I am ordering?
So, I know that this would also be the best time to put lockers in the diff(s). I would like to get the ARB air locker in the rear for sure, and quite possibly one in the front too. For the type of wheeling I do, a front locker probably isn’t absolutely necessary, but I heard that it makes the front diff a lot stronger, and I’m all for that. Plus, you never know, I might get into a bad situation, and it would be nice to have the option of locking the front. So I’ll do front and rear ARB’s if I can swing it, along with the ARB high output compressor.
Now, I’m no mechanic, so my buddy (who actually is a mechanic) will be helping me with installing the diffs. He mentioned that we should replace the rear axle seals while we’re in there. So we’ll be doing that too. I believe that the new front diff comes with new seals already installed.
Question #3: Are there any preventive maintenance items that should be replaced in the front while we have everything all apart?
Question #4: Are there any special tools we will need, that a mechanic normally wouldn’t have?
I remember reading on here about someone who was replacing their front diff with one from ECGS, and they had to remove some components off their OEM diff, and install them onto the new ECGS diff before installing it. Unfortunately I can’t remember who it was though. (A link to whose build thread it was that I’m thinking of would be awesome).
Question #5: What parts need to be transferred from the old front diff to the new front diff before installing, and is it pretty straight forward?
For gear oil, I plan on using 75w90.
Question #6: Would you recommend regular or synthetic gear oil? Brands?
Also, I plan on using Toyota orange FIPG for sealing the third member to the rear axle housing.
Question #7: Is there anything at all, that you can think of, that I am missing or not prepared for?
Question #8: Are there any good write-ups on replacing front/rear diffs, that I can use to familiarize myself with the process? (I found a few, but there may be more/better ones out there.)
Any advice from you differential experts out there would be greatly appreciated. I have already been communicating with Chase at ECGS, and Dous on this forum, and they have been super helpful. I just want to make sure I have all my ducks in a row before jumping into this.
Thanks all!
So I’m wanting to regear my front & rear diffs to make up some of the lost power after moving up to 35” tires. My truck is my daily driver and weekend wheeler. Most of the miles I put on it are tooling around town, with the occasional highway jaunt. The only towing I plan on doing is a small utility or camping trailer. Also, my truck is fully armored, and fairly heavy. Most of my wheeling is in soft sand and mud, with some steep hill climbs. Occasionally I’ll go to an off-road park and do some mild rock crawling. I did a ton of research, and it appears that 5.29’s would be the appropriate gear ratio for my auto trans rig.
Question #1: Does anybody think that 5.29’s are not the best gear ratio for my scenario?
So my plan is to purchase fully assembled rear third member and front clamshell diffs with the gears already set up from East Coast Gear Supply. Here is what I plan on ordering from ECGS:
Front: Tacoma 7.5 Reverse Clamshell 3rd Member Assembly
The options on the front are pretty straight forward.
Rear: Toyota V6 8''- Pickup, 4runner,FJ Criuser
Here is what I believe is correct for the rear options:
ABS Diff = No ABS (According to Chase at ECGS)
Flange Style = ’05+ Double Drilled Flange (According to Chase at ECGS)
Solid Spacer = Yes, it is cheap insurance. (According to Chase at ECGS)
Question #2: Does anybody see anything wrong with what I am ordering?
So, I know that this would also be the best time to put lockers in the diff(s). I would like to get the ARB air locker in the rear for sure, and quite possibly one in the front too. For the type of wheeling I do, a front locker probably isn’t absolutely necessary, but I heard that it makes the front diff a lot stronger, and I’m all for that. Plus, you never know, I might get into a bad situation, and it would be nice to have the option of locking the front. So I’ll do front and rear ARB’s if I can swing it, along with the ARB high output compressor.
Now, I’m no mechanic, so my buddy (who actually is a mechanic) will be helping me with installing the diffs. He mentioned that we should replace the rear axle seals while we’re in there. So we’ll be doing that too. I believe that the new front diff comes with new seals already installed.
Question #3: Are there any preventive maintenance items that should be replaced in the front while we have everything all apart?
Question #4: Are there any special tools we will need, that a mechanic normally wouldn’t have?
I remember reading on here about someone who was replacing their front diff with one from ECGS, and they had to remove some components off their OEM diff, and install them onto the new ECGS diff before installing it. Unfortunately I can’t remember who it was though. (A link to whose build thread it was that I’m thinking of would be awesome).
Question #5: What parts need to be transferred from the old front diff to the new front diff before installing, and is it pretty straight forward?
For gear oil, I plan on using 75w90.
Question #6: Would you recommend regular or synthetic gear oil? Brands?
Also, I plan on using Toyota orange FIPG for sealing the third member to the rear axle housing.
Question #7: Is there anything at all, that you can think of, that I am missing or not prepared for?
Question #8: Are there any good write-ups on replacing front/rear diffs, that I can use to familiarize myself with the process? (I found a few, but there may be more/better ones out there.)
Any advice from you differential experts out there would be greatly appreciated. I have already been communicating with Chase at ECGS, and Dous on this forum, and they have been super helpful. I just want to make sure I have all my ducks in a row before jumping into this.
Thanks all!