Got back last night and was able to press out the new bushings on the new lowers. Took a while, but finally figured it out..
For those interested in using the factory bottle jack to remove old bushings, I have a couple crucial tips I would have liked to have known prior to tackling the project.
1. Heat, you need a lot of it. Initially I wasn’t applying enough. I used a propane torch and plan on spending at least 5 min heating the bushing prior to exerting more force. Once the rubber pops out from the sleeve it should be enough. I never got any sort of ‘pop’ or any sleeve movement from heating or initial jacking. Just started sliding out with additional force after heating.
These bushings also appear to have had some sort of rubber melted to the outside of the sleeves which didn’t help removal.
2. Identify your factory bottle jack. I happen to have three. The factory one I stripped being lazy on previous projects assisted with a impact driver. Lol I have another matching one I pulled from the yard and a third one I also pulled, but is slightly different. It has a bigger neck/shaft and the hat on top is bigger/doesn’t retract inside the tube.
Both are 3rd gen bottle jacks, but I believe the silver label was replaced by the yellow label for 98-02. The 96-97 silver label is beefier with a bigger shaft/hat, but is rated slightly less than the yellow label. 1500kg vs 1600kg (3,530lbs). The yellow label also lifts a hair higher when fully extended by 1/8”, but appears less stable. 17 3/4” vs 17 7/8”.
The bushings I pressed out had an inner washer that fit inside the outer sleeve so I ended up pushing it all way through without the sleeve moving using the first jack. The third jack is what screwed me. I didn’t realize the head was slightly too big and after pushing the sleeve out a 1/4” it stopped and started bending the arm. After realizing this and trying to find something the right diameter, I settled on the inner sleeve I initially pushed out from the first bushing. It was a hair big, but the washer deformed to the right size pressing it through getting the sleeve out. Once I figured this out it was smooth sailing.
The arms are currently drying from paint. Should have them pressed in tomorrow.
Freezing the Whiteline bushings does nothing, fyi. They don’t slide in any further. The inner sleeves slide in with very little effort.
Should I apply the supplied SPC lube to the arrows between the bolt and plastic sleeve, plastic sleeve and metal sleeve, in addition the outer sleeve/bushing?
Ready to get rolling again!