Break shoes "Locking up" to Drums

Lug1

New member
Brake shoes "Locking up" to Drums

Hello to all, this is my first post here, I've been following this forum for a while now.

4Runner, 1999, 4x4, SR-5, V6, 3.4L .

Man.. I'll try to make a long story short, but, I fear that not telling the whole story will hurt the diagnostics.

1. Mechanic let me know that my shoes and (rear) wheel cylinders need to be replaced, drums are alright. Gave him the Okay to go on.

2.After the job being done, I complained that: the hand break handle is too loose - it can be moved around an inch or two to each side when it's not pulled up, and while pulling it up or down, it's just gives very little resistance as compared to before the job. Also, the break pedal felt a bit (more) mushy then it used to be. I was told "bring the car in, we'll adjust it".

3. They adjusted "it", using the star adjuster on the back plate. Pedal felt less mushy and hand break handle was nice and firm. Asking them to adjust, might have been a very big mistake.
Driving home that evening, and as soon as I hit the highway, at about 55MPH, I felt strong vibrations, my best guess is they came from the rear side of the car, they did not ease as I slowed down, and I had to come to a full stop in order to stop them. Accelerating back to ~55MPH caused the same vibrations. Drove home on ~40MPH, with less, but still vibrating car.

4. Mechanic said "Bring her in, we'll adjust a bit back", so they did, break pedal got as mushy, hand break a bit loose, but pulled firm, but - still vibrations - all through the car. Same highway, same speeds.

5. Mechanic said "bring her in, we'll balance the rear wheels", so they did, vibrations did not start at 55MPH, now they switched to ~60MPH, but, still very strong and felt throughout the car.

6. I offered to rotate the balanced tires to the front, during the weekend, to see if that would cause a difference (not..but i was playing to their tune), so I did, it helped none. But, it helped me find that: the rear left wheel is completely stuck, will not turn. I was sort of shocked. the rear-right was turning fine. Asked the mechanic if that could be the culprit, he said "not likely".

7. kept on doing things myself, the drums would not come off of either wheel, bought some 8x.1.25 bolts, that did the trick. Noticed that the rear left break assembly, can either be engaged to apply sufficient emergency break power, or turn, but not both. If the adjuster was loose enough to let the wheel spin, then there was not much hand break application. That implied, to me, and also per mechanic, a warped drum.

8. Bought new drums, and installed myself. All was peachy, the vibrations were gone, the car accelerated so much better.. i felt terrible knowing that I drove 300+ miles with a practically stuck wheel, but it was all behind me.. I drove a few hundred miles with barely any vibrations, the tiny ones that I had were nothing like before, and could have been due to various reasons, the car has 248K miles, and has it's quirks. until....

9. Got to the highway today, to about 55MPH, and .. those vibrations I recall just too well, they were back. got to my destination, sniffed the rear wheels, the rear left smelled like break drums, to about 3 feet away.

10. Came back home, via side roads... raised the rear and.. alas... both wheels will not turn , stuck (hand break is released and car is not gear). Looks like I have a fun day tomorrow...

If you read it all this far, A. thank you. B. your input is most appreciated, both myself (and apparently my mechanic) , are in need of some input on what could be causing the break pads and drum to stick to one another, until the wheel cannot be turned by power of two hands, only by the engine / power-train, with considerable vibrations and a noticeable drag when accelerating.

Thank you.
 
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That made my head hurt.... Only thing that makes any sense to me is maybe faulty wheel cylinders or return springs.... Cant think of any other parts that would keep the rear breaks engaged. Having said that tho, the return springs going weak would not keep the shoes tight to the drum. But a faulty wheel cylinder or break master mite. Can only think something is keeping the fluid from moving back up the lines.

Edit: I must have been sober when I wrote this.... bellcranks need lubed, if you use your e-brake a lot. If your like me and never use your e-break tho, then I don't know what to tell you.
 
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Unrelated to your previous problems with the brakes perhaps but check your axle seals. If crap is seeping everywhere it'll gum up the brakes. If you pull the drum off and it looks oily/dirty already, douse everything in brake cleaner and that might get you another couple hundred miles of breathing room to fix it.
 
What the durk said. My bell cranks were sticking the day after a few water crossings and I lubed them up and now all good again.
 
I had a similar issue, I replaced all hardware and turned drums AND noticed the 3 contacts on each shoe that contacts the back plate are kind of angled to grab but the oem's were much more flat. I even noticed some scratches on the back plate at the contacts. I also noticed the hold down springs were pretty strong and I felt forcing the edge to gouge in and kind of ratchet open and stick. I polished up the contact points, relieving the edge and greased well and have been good since.


I have a feeling this issue is caused by a number of small issues with the wheel cylinders being the main culprit.

Good luck
 
Maybe your bellcranks are rusted and sticky and keeping e-brake engaged.[/URL]

I just thought about this while watching TV and came in here to ask him if he regularly uses his e-break.... I can't use mine, cuz I'm too lazy to lube the bellcranks... I have to smack them with a hammer or something to get them to go back.
 
Unrelated to your previous problems with the brakes perhaps but check your axle seals. If crap is seeping everywhere it'll gum up the brakes. If you pull the drum off and it looks oily/dirty already, douse everything in brake cleaner and that might get you another couple hundred miles of breathing room to fix it.

I know that I have heard that the gear oil will get into the shoes and then when they get hot under hard breaking they fuze to the drum. However my axle has been leaking for about a year now on both sides (type R breather plug fell from where I mounted it and lodged itself somewhere, damage was already done when I noticed it. FAIL on my part.) and I have not had any real problems. Just waiting on the time and money to fix everything the right way. Not saying it cant happen, but I have not experienced it in a year with a leaking axle.
 
I know that I have heard that the gear oil will get into the shoes and then when they get hot under hard breaking they fuze to the drum. However my axle has been leaking for about a year now on both sides (type R breather plug fell from where I mounted it and lodged itself somewhere, damage was already done when I noticed it. FAIL on my part.) and I have not had any real problems. Just waiting on the time and money to fix everything the right way. Not saying it cant happen, but I have not experienced it in a year with a leaking axle.

Yeah, when I bought my 97 the diff breather was plugged right up, the axle seals had obviously been seeping, and within a few hundred kilometers the vehicle would progress from being kinda sluggish from a stop to not being able to move the vehicle at all, it would lurch at best even really revving the piss out of it from a stop. I cleared the breather, took apart the brakes and gave them a bath in Brake Kleen, and was able to drive it around again for slightly fewer kilometers than I did the first time. Same issue, was getting sluggish feeling again. Pulled the cover off, sprayed down the drums, good for a couple hundred more kilometers. Third time I figured that since I hadn't noticed any new leakage past the seals that the brakes must have just been saturated enough that pressure was causing the crap to seep out of them so I replaced them outright and haven't had an issue since. I can't speak to OP's vibration issue because at the time I had 4 out of round tires and an unbalanced driveshaft so who knows if the brakes were a small part of that, lol :(.
 
Thank you, all.
I will try the bell crank lubing. Yes, I do use the e-break a lot, I should have mentioned it's a manual shift.
 
Here to pics of my rear bell cranks, one seems to seized, the other one seems to go back to rest correctly.
Do you think I should remove and repair both, or just the one which is not returning to rest ?
 

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So -
I disassembled one bell crank, holding the assembly in my hand, - the bell crank arm with the boot still on it, no parts are able to move. Meaning, there is not pivot or any motion at all.
I assume this is not right ? meaning, should I be able to move the arm left/right ?
 
It should be free to pivot. I would lube both of them starting with the good one. Look closely how it should work then re-lube it and reassemble.

Now when you pull off the seized one, you will know how it should work and be able to determine pivot points that no longer pivot.

I'm not sure how to go about this and get any longevity.
Both mine are seized but it's an auto and I don't use the hand/parking brake.

I do have to do my rear shoes and I think I'm going to pull them out and then take off all the rust I can with a wire wheel and then use some anti-seize compound on the pivot surfaces when I re-assemble.
I've heard it said to fill the boot with grease but petroleum based grease will cause the rubbers to deteriorate over time so it should be a silicone based grease or perhaps something completely different?

Just not sure yet !
 
I've heard it said to fill the boot with grease but petroleum based grease will cause the rubbers to deteriorate over time so it should be a silicone based grease or perhaps something completely different?

A word about silicone grease
The key to reassembly and preventing a reoccurrence is to use a liberal amount of silicone
brake grease. I am not impressed with some of the silicone brakes greases sold at parts stores.
A product made by Dynatex (part # 49593) is one of the best I have found. This can be found
on the Internet or through Ryder Fleet Products for about $8.00 a tube. This is a large 5.3 oz
tube that will last most DIY’ers a very long time. It is a thick clear grease that holds up well to
heat and will not wash away. It can be used as a brake lubricant as it contains no petroleum or
by-products and will not attack rubber. It locks out moisture and can be use in electrical
connections. I highly recommend the use of this grease.

Right out of the PDF TheDurk posted.
 
So -
I disassembled one bell crank, holding the assembly in my hand, - the bell crank arm with the boot still on it, no parts are able to move. Meaning, there is not pivot or any motion at all.
I assume this is not right ? meaning, should I be able to move the arm left/right ?

Yep. It should pivot nicely. It's only December in Massachusetts, you need to do them both and check them in the Spring. Shoot that idiot mechanic next time you see him. If I can diagnose it over the internet off one post, how does he miss it with the truck in front of him multiple times? Sheesh...
 
If I can diagnose it over the internet off one post, how does he miss it with the truck in front of him multiple times? Sheesh...

To say that the entire process was infuriating would be much of an understatement. I doubt that in the three times the car has been there, since my complaints about the vibrations, if they ever took the drums off. I asked at least one time "Did you happen to take the drums off, have a pick at what's going under the drums", the answer was "no', they basically:
1st time: adjusted the star wheel to one direction
2nd time: adjust the star wheel back
3rd: balanced the rear wheels.

And this was after they replaced the shoes and cylinders, as if there are no prime suspects here...
It's still pretty aggravating and I'm thinking about asking the money for the labor back. Although their line would be "well, we did try to help you out". - It would be my burden to prove they were just playing around with the easiest solutions that come to mind.
 
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Lug1... Consider your experience as a gauge to access the competency of the garage you get your work done and consider yourself lucky you did not have a real serious problem.

I would think twice before I visited them again unless it was for just an oil change.

Based on work I've had done, I tend to try to choose the the garage that works on my truck based on prior experiences with their ability to repair.

Sometimes the cheapest labour rate being charged is not always so and vice- versa.
 
[MENTION=103273]Lug1[/MENTION]:

This is the reason most of us do our own stuff to our rigs.

If it's something small like a brake job, search around on here for "how-to's".

Obviously, if you have any questions on how to something, were here to help you through it.
 

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