Got some work done this weekend..
This Labor Day weekend I did a little wheelin and exploring with Driffter33 and then got some work done on the truck. Sat. we went to Big Bear and checked out a few trails we have never ran before and found a couple new ones to check out next time.
Then on Sun., I went down to Driffter's house and we installed my new sliders. I had some Trail Gear 58" HREW sliders on the truck for the last few months and they just didn't give me enough protection (both my rear doors can attest to that) so I upgraded to some 4xInnovations 66" DOM sliders with the kick-outs. I have to say I'm very happy with the new ones and how much better they protect.
Rather than cut and grind the old sliders' legs, gussets, and backing plates off my frame, we chose to leave all that stuff on and just cut the sliders off and leave about 3" of each the old legs still attached. Then we fused the new legs (~ 2.5" long) to the old ones. If anyone is planning on changing sliders, I recommend doing it like this...
The way we fused them was run a 5" long smaller diameter pipe (1.5") inside the legs (1.75"). We then ground the ends of the 2 legs (where they come together) creating a "V" to fill in with the weld and also put some notches in each leg to fill with weld for more surface area. For added strength, we also drilled holes in the legs and made "rosette" welds to further attach the inner tube to the outer tube. The great part is that not only was this method way easier than cutting and grinding all the old stuff off the frame, but the legs are now even stronger than normal legs because they are double-walled now.
Sliders cut off..
Inner pipe..
And welded up.. (Don't talk sh!t, it's hard to weld upside-down with a cheap welder in a tight spot, haha). They aren't the prettiest welds in the world, but they're definitely solid. You can see the rosette welds in this pic too...
Here's a little comparison..
BEFORE (Old Trail Gear sliders):
AFTER (New 4xInnovatons) You can see how much longer the are:
Side shot BEFORE:
Side shot AFTER:
Driffter also ordered the same 4xInnov. sliders and we will hopefully be installing his this weekend, along with my long-awaited CBI rear bumper!!
And since I was off work today (Mon.) for Labor Day, I installed my new IPF off road lights I got from Toytec..