DIY : Load Leveler Air Bags - 3rd Gen T4R

legokcen

Member
Well, I've been looking at these for a while since I tow a trailer and car with my '97. I put them on this weekend. I took a little extra time, but it took about 2 hours to do both sides. I never saw a DIY on this here so I wanted to contribute. Overall, it was easier than I initially thought. I took some time to check on other things too while I had the back of the car up. This can easily be done in an afternoon.

I bought them from Suspension Connection. They got here in a few days.

Toyota Air Spring Kits - 1996-2002 Toyota 4Runner - "Air Lift 1000" Air Helper Spring Kit (Rear)

Tools I used:
Cordless impact wrench
21mm socket (wheels)
17mm socket (shock bolt)
Cordless Drill
1/2" drill bit (for air line at axle)
1/4" drill bit (for fill plug at running board)
needle nose pliers (line clamps)
Hack Saw (spring rubber stops)
Yuengling Beer (well, you know)

Here's the final view under the back.

IMG00382-20100327-1941.jpg~original


After jacking the back up, supporting with jack stands, and removing the rear tires, I had to unbolt the bottom of the shock (17mm bolt) to let the axle drop a little more. I was able to wiggle the spring out without much trouble once it dropped this low.

After removing the spring, cut the rubber stop to make room for the airbag.

IMG00383-20100327-1941.jpg~original


You'll reuse the top portions of course. The bottom parts that are cut off will not be used.

Then with 1/2" drill, drill out the hole already at the spring seat. It's a little but smaller than the nipple on the air bag. I made it 1/2" to allow for enough room and also used a finishing bit to deburr. The air line goes down for our type of axle/spring assembly.

IMG00385-20100327-1941.jpg~original


Then I crimped the air hose provided with the hardware, put the airbag in the spring and routed the air line through the hole. the springs (with the air bag inside) and the top mount fit back in place like before. Make sure to take up the slack in the air line so it doesn't get crimped at the spring seat on the axle.

I then routed the air hose loosely up the control arm and secured it with a couple of tie wraps (also provided in their kit).

I decided to keep the lines separate instead of using a T-fitting. I pulled the lines on the rear end of the side steps. I drilled a small hole in each and routed the nozzles here and used the nuts proved to secure them in place. They are out of the way, but also easy to get to in order to fill. Just cut the line to the length desired. I had a lot of line left over after the install so there was more than enough. Also the blocks which also came with the pack were not used.

IMG00388-20100327-2101.jpg~original


Then I remounted the wheels and lowered the truck. The original springs were sagging a little, and with 17psi of air in each back, I gained a inch in the rear. I was trying different things to see what it would be. The ride without a trailer is good. Can't really tell anything different is there. I'll have a race in April and will let everyone know how it is with a trailer. I'll take pics of with and without leveling. You can't tell they are there from the outside either so I liked that.

Again, installed pic. If anyone has any questions/comments, please let me know. Thanks.

IMG00382-20100327-1941.jpg~original
 
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Looks good. Towing a car is a bit of weight. I think you made the right choice going with the bags.
 
Looks good, When i did mine i only cut off the bottom 2 parts of the bump stop. Then i routed the hose through the top so under flex the lines do not get stretched, (you may have left them long enough so it wont matter i didnt see it tho). then i routed the valves to the bottom of the rear bumper.
 
Looks good, When i did mine i only cut off the bottom 2 parts of the bump stop. Then i routed the hose through the top so under flex the lines do not get stretched, (you may have left them long enough so it wont matter i didnt see it tho). then i routed the valves to the bottom of the rear bumper.



nice any pics on how you did it?
im lucky this thread came up cause im about to order a set for myself too.
but was wondering also to the OP how much of that rubber stop did you cut?
where does that go? sorry im a little newb haha thanks
 
I installed mine the same way the OP did. Line out the bottom. I don't know how the air line out the top would work considering the bags are resting against the bump stop full time? I used the same Air lift kit also.

I attached my air fill line in the plate for my 4 pin trailer connector. It came out super clean. Make sure you enlarge the hole plenty big in the bottom spring mount for the line to pass through and leave some slack in the lines right there. If you don't, when you jack the truck up with any pressure in the bags it WILL pull the line off the bottom nipple. Learned that the hard way.
 
dang i want to do this mod as soon as i get the bags but since im doing it myself im a little worried with screwing things up.
are there any other things i should be careful for? or pretty straight foward install?
so make the hole on the bottom bigger then 1/2"? can it be too big?

also do i have to take out the spring? can i just squeeze the bag in the coil through the spaces on the side? or i gotta take it out so i can drill that hole and run the air line?
so pretty much let me know if i got this..

jack up truck, take out spring, cut hole for air line, stick bag inside spring, put back spring and put truck back down, inflate bag and finished? ahah thanks
 
yes you have to take the spring out and cut the bumpstop thats in there, its really strait forward. Jack the truck up, unbolt lower shock, unbolt sway bar, put the air bag in the spring and route the lines. ill go get pics of all mine.
 
yes you have to take the spring out and cut the bumpstop thats in there, its really strait forward. Jack the truck up, unbolt lower shock, unbolt sway bar, put the air bag in the spring and route the lines. ill go get pics of all mine.

any updates on pics? how long did it take you to do it?
i just got my package and want to install but might rain soon..
thanks
 
Thread resurrection here! I have heard it IS possible to install these without even removing the spring. If you jack up the truck, not on the axle, and the spring opened couldn't you cut the stops then jam the coilrite spacer in there? Also which way does the inflation valve point? Down? How would that work, it would seem that it would be pressing on the metal
 
ive had my air bags in for a year. now they are leaking from where the little brass nipple goes into the bag. not very happy about this. think im going to use air shocks next.
 
any updates on pics? how long did it take you to do it?
i just got my package and want to install but might rain soon..
thanks

99 4Runner rear coil springs and air bag install - YouTube

Here is a video of this install. pretty detailed. the guy has some other 4runner videos too. i hope this write up and video help! I was going to install these but i went with a tougher spring instead (i dont tow much right now, maybe in the future tho).
 
thanks but this was years ago, finished it a while back but then upgraded to coils. then changed trucks but thank you! install was very easy
 
What did it cost for this modification?

I tow a 6'x12' enclosed trailer from time to time when I move. I recently bought a 275lb. dual sport motorcycle and have mounted a rail on the trailer tongue to mount the motorcycle. I am wanting to add air bags to assist the springs in carrying the extra tongue weight. What manufacturer, model and costs are available for me to choose from for this modification? Just looking for ball park costs. Thanks!
 
I installed the Airlift 1000 bags on my 4Runner two years ago. I have the 99 tall coils and Bilstein HD shocks in the rear. I can haul several hundred pounds in the rear of the vehicle, or pull my 3500lb trailer full with two face cord of firewood without sagging.

When I installed the bags I cut down the jounce cushions by three rings each, and did not use the oversized hockey puck spacers included with the kit. I ran the air lines through the top of the bags, up to the vehicle frame. The job took me about two hours, but I was taking my time.

The cost is less than $100 from several online vendors. I've had very good luck with autoanything.com.

1996-2002 Toyota 4Runner Air Suspension Kits - Air Lift 60743 - Air Lift Air Bag Suspension Kit
 
will be installing mine tonight or tomorrow morning.
I like the idea of running the lines up, seems they would be more out of the way. but Ill see what works best when I get to it
but todays project is front springs, shocks, otre, lbjs and rack bushings
 

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