DIY: Transfer Case Actuator Repair

[idaho_sand]

Did you open the actuator up before installing? If you did, it might be a timing issue with the gears inside the actuator. I had the same issue with mine when I opened it up and didn't take note of what the gear positioning was.

 

[Tony2Tugs]

Did you open the actuator up before installing? If you did, it might be a timing issue with the gears inside the actuator. I had the same issue with mine when I opened it up and didn't take note of what the gear positioning was.

I didn't open it. I made that mistake with the original actuator and didn't want to do that again. I have the v6 so I had to split the Transfer Case open to replace the actuator but that didn't require me to open the actuator.