Exhaust and Intake

regulator213

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So, I've been a long time lurker with my previous 04 SR5 but I sold that and now I have a 99 SR5 3.4L. I bought her a couple of months ago for a great deal but ever since I have been fighting the dreaded gas mileage issue. I am currently getting about 14 MPG average on the hwy. Thats horrible. I did notice recently though that the factory wheels and tires on this rig was supposed to be 225/75/15's and since then the recent owner put 265/70/16's on it. I understand that will throw off the MPG calculation too but I don't know exactly how to calculate the difference.

Anyway, I changed out the intake and exhaust this weekend and thought you guys would like to see what I found.

I put a Volant CAI in it after reading some good things about them but let me tell you, this thing better give me some incredible gas mileage and power increase. In my opinion the overall fitment and engineering of it is garbage. The bolt holes barely lined up, they didn't send new hardware with it, and the vacuum lines provided barely reached in some spots and were WAY too long in others. I would expect it to be like this for an ebay intake, but not a premium performance intake. I'm tempted to send it back and get an Injen. Thats just my .02 though.

Onto the exhaust though, I replaced both the front and rear catalytic converters as well as the upstream o2 sensor with the factory Denso. Check out what I found in the front Cat. This cat was so deteriorated I feel pretty good that I found the culprit to my horrible gas mileage. Its hard to believe any exhaust got through there at all.
 

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I ran 285/75/16 for a few months and I got around 17 with 4.10's. I don't do much highway driving. I now have something smaller and the MPG didn't increase much but I can tell the motor isn't working as hard to change speed.
 
The 265/70/16's are 30.6" dia., 96.03" circumference.
The 225/75/15's are 28.3" dia., 88.86" circumference.
Therefore you travel 7.22" farther per rotation of the tire on the 16's. That's 8.06% farther. Not sure if that is a direct proportion of gas mileage, when you throw throw in the physics elements of tire size differences, i.e. Weight, inertia, moment, surface volume, etc. but at best it only gives you 15.12 mpg. So I don't think the tires are a major contributor. That 8.06% can however, be directly plugged in the your speedometer. When you're speedo says 50 you're actually moving at 54 mph. Just sayin'...
 
I have a VOLANT CAI and had the same issues, so its not just you. The bolts that hold down the airbox lid drives me nuts with how badly they are aligned with their holes.
 
I replaced them with aftermarket high flow magnaflow cats. They were slightly cheaper, still 50 state legal, bolt on replacement, and they are pretty much silent.
 
I replaced them with aftermarket high flow magnaflow cats. They were slightly cheaper, still 50 state legal, bolt on replacement, and they are pretty much silent.

do you know if tacoma and 4runner replacement cats are the same? I assume they are, i am looking at the flowmaster 49 st. replacement cats but they show as tacoma fit only. Part# 2050004 & 2050005
 
Hell yeah, thanks guys. I'll do that for sure. Wheelds I'm really not sure about it man. I would think they would. Even most of our aftermarket intakes are for both taco's and 4runners but I don't want to tell you they will and turns out they won't. I would call the company you want to buy them from.

Also, you can try going on the flowmaster website and look up part numbers for our trucks and see if they are the same.
 

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