(External) Transmission Cooler

gordonp

Member
On a nice summer day, I drove my family around a scenic high-alpine lake and some mountain passes. Everything was splendid, until I glanced at my Torque Pro app and saw: Holy Cow: ATF pan was 230 degrees Fahrenheit!

Sure, we were at high elevation; the air was thinner. And very (very!) dry. And it was super-hot out (like 100 deg F hot). But still, I intend to tow and this unladen reading caused me concern.

Since I live in the Great White North, I don't need wintertime cooling. In the past (like, 1980's and 1990's) I've used thermostatic bypass units to keep external coolers from receiving oil in cold temperatures. But these days, I find you can get coolers with thermo-bypass capability built-in: at least Tru-Cool LPD, and Hayden Rapid-Cool. I want to use it from -40 to +40C.

I've used Hayden before, so I selected their Rapid-Cool 699 (largest) thermo-bypass cooler.

Many (many!) words have been written on this subject, so I'll only highlight a few aspects of what I did:

First most helpful was the cartoon-sketch by [MENTION=43936]zcruiser[/MENTION]:
https://www.toyota-4runner.org/3518282-post5.html

<b>Summary:</b>
I removed the entire front, and found the aluminum "crash beam" was going to be an awesome support! I bought some 4" stainless bolts, pierced the crash-beam, and basically made 1" mounting-studs out the back.

Mounting the cooler the way I did seems to be the "best" for burping air, but I also like the mechanical support.

<b>Awesomeness:</b>
Shout-out to Toyota for making this DIY-friendly! Here's why:
Toyota used 10mm stub of steel-tubing out of the rad-cooler, and 10mm steel tubing returning back to the transmission. Between these two 10mm tubings, they connected them with about 8 inches of hose...

To add a cooler, yank the Toyota hose, and slide the two cooler hoses onto the two steel tubings. Clamp, and you're done! 3/8" = 9.5mm which is a beautiful lightly-snug fit onto the 10mm tubing (use transmission-cooler-rated hose, please!).

The rest are in photos...
 

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Yeah this "sealed" transmission is a bit of a bugger when figuring out how to add a cooler and the correct amount of additional transmission fluid but as long as you keep the spillage to a minimum and fill up the added cooler you should be "close enough".

Props for taking your front fascia off for the install... I just dealt with the cheese-grater affect of the radiator fins :cry:
 
Hello,

Ive just installed skp external trans cooler on my 2003 toyota 4runner but I havent yet connected the hose as I am actually not sure on how to connect it to the radiator and fluid line. Does anyone know where the bottom hose from skp external trans cooler connect to? and similarly where does the top hose from the skp external trans cooler connect to? I installed the external trans cooler on the driver side.
 

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