@ Harper, no hazing issues? What silicone did u use?
@ Dispense, cool ill check it out thanks.
Almost 2 years and no hazing using 100% Dow Corning silicone in clear.I have the typical hazing on the outside top(factory defect IMO) but not caused by the silicone. First just a little to get the aim right,waited a couple of hours til it set, took it for a ride to check the aim on the road ,took the headlights back out and then filled behind the projector about and inch or so deep with silicone and with the light sitting upward.
After about 15-20 minutes later and I was sure it wasn't runny,I put them back on the truck and rechecked the aim one last time before pulling it in the garage and going to bed.I left the outside lenses off til the next morning when it was cured though. It's not really hard ,just time consuming to do it this way.
Silicone is really forgiving compared to epoxy as it can be cut out with an exacto knife if you would screw it up ,change projectors or decide to put them in another retrofit and gives you a little more time to aim them IMO. It can be messy though if you don't take your time.. It does take a good 8-10 hrs(overnight) to completely cure though too.
The heat from the HID projector sets it up pretty fast and silicone is really super tough and durable . I use Dow Corning silicone at work to glue rubber seals on the jet engine fan fillers, that's those things between the front fan blades. . They are out 5+ years enduring unbelievable pressures and temps swings and still stay stuck.We have to use exacto knives to cut them off to put new ones on at overhaul. The key is to make sure it's cleaned with alcohol or RTV primer first and no oil,not even from your fingers, as I wear gloves.
As mentioned earlier by someone ,my E46-R shrouds hole was a little small and I had to dremel them out to fit and used silicone to hold them on too.Another thing to be aware of is the oem headlight buckets,the part where you open up the hole and put the projector down in, are made of fiberglass(for heat) that has been painted chrome and can chip or crack as they are actually kind of brittle after you cut the hole out.
I use a tube in a gun like this guy at the 5:53 mark except I used the actual truck for the aim . Make sure you
mute the sound on this video or you'll start bobbing your head like a chicken and won't be able to see:reddance:.. you were warned!
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