I found "The One", 2001 Sport Ed. TRD SC'd

First time I have ever seen a fisherman with pictures. Hard to argue with the feller that says he caught a big fish AND has pictures. :D
 
He isn't called BFAD for nothing. That is some good Oncorhynchus mykiss eye candy if I have ever seen any. Looks like good eating.

I hope the bumper arrives sooner than later for ya.

Cheers,
 
Awesome progress BFAD and great pics.

RE: the RTV silicone on the diff.... I sure wish I would have went that route when I did my E-locker swap as I now am leaking slightly via the OEM "paper" gasket. Not stoked about pulling the third and re-doing the seal.
 
Nice pics man! :)

Thanks.

First time I have ever seen a fisherman with pictures. Hard to argue with the feller that says he caught a big fish AND has pictures. :D

PROOF! It's in my puddin'.

He isn't called BFAD for nothing. That is some good Oncorhynchus mykiss eye candy if I have ever seen any. Looks like good eating.

Oncorhynchus mykiss is a Rainbow Trout/Steelhead... Those are Tiger Muskies, L.C.! Were you posting without your glasses on?

Awesome progress BFAD and great pics.

RE: the RTV silicone on the diff.... I sure wish I would have went that route when I did my E-locker swap as I now am leaking slightly via the OEM "paper" gasket. Not stoked about pulling the third and re-doing the seal.

I bought the paper gasket from the dealer, and when I was getting ready to drop in the 3rd I spent about a half hour hemming and hawing about which way to go. Paper? RTV? Both? Finally I decided that since all the write-ups I'd seen on E-locker swaps used RTV, I'd probably be fine using it too. Add to that one of the writeups mentions that they used the paper gasket and had a leak immediately.

I'm never stoked about doing things twice myself, especially pulling the 3rd to re-do a seal.

I envy you.

An elocker

2 4runners

and an elocker

Envy not my friend. You're a young guy, your time will come soon. When I was in college I had my Supra with a few basic mods... I used to get on Supra boards and drool at the setups that guys with some cash flow were running. Went to college, got a little older, got a little cash flow. Here I am today.

Looking great so far! That's an OEM looking install right there.

Great fishing pics too.

Thanks man. OEM was what I was shooting for, like it came that way from Japan.
 
I'm working graveyards this week, which leaves me with 4 days where I can't go fishing, but I've still got 4-5 hours each day of free time before work.

I got a few errands done this morning, and at 1pm I was sitting in front of my computer, looking at T4R.org... there were no new threads. I was bored.

So....

I yanked these in anticipation of the CBI arriving soon...

bff9890d.jpg~original


But that only took 20 minutes, so I said what the hell, lets get this damn axle swap going already... So I started tearing it down.

8d262168.jpg~original


e0fd03f0.jpg~original


Pulled the axles, and what do you know? My axle seals were leaking. That's a surprise!!! :ybrick:

f4091ab0.jpg~original


I haven't knocked the drums off yet, but if the brakes are dry I'm going to re-install everyting as is, and run it with the new seals until I have an issue. I'm pretty sure this was just a slow leak on the seals, but I'll check the new ones periodically. The bearings still run smooth and quiet.

2.5 hours later... my 4Runner pooped out it's rear axle

bc52d20c.jpg~original


"I HAVE NO LEGS!" :crybaby:

91312e7b.jpg~original


215fa0e7.jpg~original


The '01-'02's are definitely a little more tricky when it comes to dropping the axle. I had the '96 junkyard axle out in under an hour. You can see in this picture, there's quite a bit to remove.

8fe047c8.jpg~original


I think it's feeling unloved..

d0489872.jpg~original


I rolled the new axle under the truck, and tomorrow it gets bolted into it's new home.

cf707a2b.jpg~original
 
Nice! Well, the axle seals leaking aren't nice. At this point, it's a fact: the factory rear axle seal design SUCKS. This shouldn't be a part that needs replaced this often in order to function correctly.


Looking forward to you finishing this project, it's been a great one. Perfect for future reference for me, if I ever find an elocked 3rd and want to put it under my rig.
 
I think I had been to a dinner party that night before posting so the night cap was blurring my vision. Nice fish. Here in the Atlantic, the near shore fish are waiting for the bait fish to mature so they can eat them at the moment. No tight lines for me.

That diff fluid almost look green. What brand are you using?

I had two helpers with me to put my axle into place with the locker in it and it was still a bear. Good luck with all of it.
 
Nice! Well, the axle seals leaking aren't nice. At this point, it's a fact: the factory rear axle seal design SUCKS. This shouldn't be a part that needs replaced this often in order to function correctly.

Looking forward to you finishing this project, it's been a great one. Perfect for future reference for me, if I ever find an elocked 3rd and want to put it under my rig.

The seals that are in the original axle are of the old design, so it makes sense that they're leaking. I doubt they've ever been changed.

I'm looking forward to it too. It would/could have been done a long time ago, but I kept talking myself into waiting for the CBI. Boredom and free time will do things to your decision making process though.

I'm considering consolidating all of the e-locker info into a new thread. I think it would help people out.

I think I had been to a dinner party that night before posting so the night cap was blurring my vision. Nice fish. Here in the Atlantic, the near shore fish are waiting for the bait fish to mature so they can eat them at the moment. No tight lines for me.

That diff fluid almost look green. What brand are you using?

I had two helpers with me to put my axle into place with the locker in it and it was still a bear. Good luck with all of it.

The night cap explains it. I figured as much. The diff fluid is Redline Synthetic 75w-90. I think the LED from my camera just made it look a little greenish. It's honey colored like any other gear oil.

I wish I had some help w/this project, but I don't know alot of local gearheads. All the gearheads I know are on this forum. I've gotten pretty good at creative maneuvering with my floor jack.
 
Well that didn't take long!

So if I understand correctly, the wiring is all ready to go? All you need to do is swap the axle and plug it all in correct? :hungry:
 
That's correct. Wiring is 100%, I just have to connect the plug @ the differential. It should be up and running by the time I go to work tomorrow... I just need to get some new tubing for my brake bleeder.
 
Well that didn't take long!

So if I understand correctly, the wiring is all ready to go? All you need to do is swap the axle and plug it all in correct? :hungry:

BFAD, you're a Machine!!!!!

RIP and I even volunteered to hold the flashlites for ya and you went and did the whole job by yourself.......:thumb3:
 
BFAD you've got such an awesome truck. been following for awhile and just realized i never posted in here. without a doubt one of my favorites. keep it up.

oh and your write ups are amazing. so easy to follow, even for a noob like myself. so thanks for that.
 
BFAD, you're a Machine!!!!!

RIP and I even volunteered to hold the flashlites for ya and you went and did the whole job by yourself.......:thumb3:

I got a wild hair, and just had to get it done. That's how it goes sometimes. When the CBI comes in though, I have a feeling I will NEED a hand. I'm not sure if I'll be able to man handle that thing on my own.

BFAD you've got such an awesome truck. been following for awhile and just realized i never posted in here. without a doubt one of my favorites. keep it up.

oh and your write ups are amazing. so easy to follow, even for a noob like myself. so thanks for that.

Thank you sincerely for the compliments, Sir! It's always nice to know people are following the build and getting something from the write-ups.
 
Nice

BFAD,
Not sure which I am more jealous of....the 20" brown trout, or the bad a$$ rear axle! Always, the attention to detail is 2nd to none; nicely done sir.

Only complaint here is that now you have me thinking of doing the same thing!!!!!! What was the total cost, if you dont mind me asking?? Wiring...how is that all working out???
 
Thanks ameining! I'm really looking forward to seeing what you've got in the works for this summer. I know you've got some ideas brewing.

The wiring is done. I just have to connect the plugs at the chassis and the E-locker with the pigtail I built and it's ready to rock.

Total costs so far:

1996 4Runner E-Locker Axle Housing ..................... $60
2004 Tacoma TRD Axle, 4.10 ratio, drum to drum......$450
E-Locker ECU, Switch.......................................... Free!
Pigtails for ECU, Switch, Locker, Chassis.................$10
15 feet of 6-Conductor 14AWG Trailer Wire.............$25
6 feet of 4-Conductor 18AWG Security Wire............$8
Paint & Rubberized Undercoating...........................$15
Axle Seals, Drain/Fill Plug Gaskets, RTV Sealant, O-Rings,
Union Fitting, E-Locker Gasket, Gear Oil..................$45
Elec. Tape, Solder, Brake Cleaner, Misc..................$25

Total................................................................$638

Minus:

Sale of Tacoma Axle Shafts................................. -$100
Sale of Tacoma Axle Housing............................... -$50
Sale of Original Open Diff.................................... -$150
Sale of Original 4Runner Axle Housing.................... -$????

In summary: So far I'm @ roughly $338. I expect I'll be able to get another couple hundred dollars for the remaining parts, so the final cost will probably be around $300 for the swap.
 
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Man in todays tough economy, you wanna get as much as you can for your hard-earned dolla....that swap savings is a winner in my book! Oh how this rig is gradually evolving. Good work by the way.

So how much longer for the CBI, man?
 

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