I found "The One", 2001 Sport Ed. TRD SC'd

Do you have plans for the Rhino flares, not that they look bad, just wondering

When I first bought this thing, I didn't like the Rhino liner. In fact, it almost stopped me from buying this 4Runner. As I've continued on with the build, I've gotten used to it, and I've come to like it quite a bit. It's very unique, and it's something I've never seen on another 4runner, locally or on the forums. Yeah, some guys do it with herculiner, or whatever, but it's always black. I thought about taking these to black (see page 2, or 3 I dont remember) but I think I'm going to leave it as it is. It's funny, with all the stuff this thing has done to it, every time someone sees it for the first time, their first question is:

"Where did you have this done?"

9 times out of 10 I get positive feedback on it.
 
Damn, your truck makes me so jealous. Sooo equipped, such a steal. And then I clicked page 2, then 3, then... yea, you get the idea. I hate you and congrats on finding a rig to really dig into. I am bookmarking your thread for reference! :cheers:
 
Fightman, PBColt, toy yoda (nice avatar, btw),

Thanks for checking out/following the build. I'm building the 4Runner I've always wanted and trying to make a real work of art out of it... sometimes these things can become more than just a vehicle.
 
Clockin' the Winch!!!

Today I had a couple hours before my graveyard shift, so I decided to get started on the assembly of the ARB and clock the winch. I know there are some write-ups out there on how to clock one of these, but I figured more is better when it comes to information on modding these trucks, so I went ahead and took some pictures of the process.

The winch is a Smittybilt XRC8 competition series, with the synthetic line and the aluminum hawse fairlead. I am installing it into an ARB Tacoma Bull Bar (Model 3423020). In order to install this winch into the Taco ARB, you have to "clock" the winch. For anyone who's not familiar with this, it means you have to rotate one end of the winch so that the lever that controls the free spool function is accessible via the cut-outs in the ARB.

To get started, I unpacked the winch and laid out all the parts. Everything was there, and it all looked like it was in good shape. Next step was to hook the winch up and test it, not only to make sure it was functioning properly out of the box, but also so I could verify exactly which way I needed to spool the line onto the drum.

I took a short video of the test, you can see it on YouTube here >>>> YouTube - Smitty Test

Long story short... This is the winch before clocking....

c43309ed.jpg~original


And after being clocked...Notice how the free spool lever has been rotated down and to the rear...

7c358501.jpg~original


:pimp:

Here's a photo during the test, with the winch all hooked up. That's actually a wheelchair battery. I use 'em for my trolling motor on the boat, they're bad-a$$!!! (BTW, the green tape on the winch in this photo is being used to mark where I need the free spool lever to end up when I'm done.)

28e45e2d.jpg~original


After I'd gone through everything and checked out all the parts, I brought the winch inside... I wanted to work inside where there was minimal dust, etc. that could get into the winch and contaminate the grease. I just laid out a big cardboard box for a working surface so I woudn't get grease on the carpet.

Start by removing the two allen head bolts that secure the crossbars to the gearbox side of the winch...

fa92ef14.jpg~original


After you've got those out, you can slide the winch apart into three peices, like such...

eb5c0973.jpg~original
 
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Clockin' the Winch!!! Part Deux!!!

(CONTINUED...........)

In this photo, you can see the 10 small allen head bolts that secure the cover to the gearbox... You need to remove all 10.

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Now you can simply lift the cover/endplate off the gearbox and set it next to the gearbox... clean side down, greasy side up...

bfbca880.jpg~original


You'll notice at this point that there is a ring of teeth on the cover that meshes with a ring of teeth on the gearbox. All you need to do is rotate the cover and replace it so that the mounting surface of the cover is positioned how you want it relative to the free spool lever. After you've got the position figured out, don't forget to put the gasket back in and line the holes up as good as you can.

I put blue (medium strength) loc-tite on 2 of the 10 allen head bolts holding the cover to the gearbox for a little extra security. The two bolts were 180 degrees opposite each other. I just tightened down the remaining 8 nice and snug. After you've got the 10 small allen bolts back in and tight, you can slide the drum back onto the motor side, then the gearbox back onto the shaft, and align the bolt holes for the crossbars. Dont force anything here. If things don't want to go back into place, just gently rotate them and you'll eventually find the alignment and things will drop into place. I put blue loc-tite on the crossbar bolts as well.

All done!

7c358501.jpg~original


Time to take it out and see if it lines up the way it should. Looks good from here...

cd8f2a7f.jpg~original


so I bolted it up and checked the operation of the free-spool lever through the cut-out in the ARB. It was positioned perfectly for easy access.

3e5497db.jpg~original


At this point, this thing sure is getting heavy. Now I've got to get everything pre-wired on the truck, position the control box, bolt the IPF's onto the bumper and prewire those, and then I'll be ready to have the frame endcap mod done and throw this mofo on and be done with it.

Also, a note for anyone else planning on this combo: The hardware that comes with the XRC8 for mounting the winch to the bullbar is too short!!!! The bolts are 1 1/4" long and they barely get any thread engagement in the nut, so I'm going to have to go get some 1 1/2" bolts too.

I also ordered some Highland Contura Splash Gaurds like the one on Speedy's "Project Sportrunner" site... I figured I'll see if they work out, maybe save me some painting in the long run from rocks kicking up and chipping the sliders constantly. Also picked up some mag-light clips to mount my flashlight somewhere.

Man... what a ton of work this has all been. Getting closer though.
 
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Like the clocking of the winch, maybe noone cares, but I'm also using this thread as my personal log of all that I've done, and I've done a bit more, so it's time for an update.

I got the IPF's prewired. One important note about the IPF968's is this... I attempted to bypass the switch that IPF includes in their wiring harness, figuring that I'd never need/want the ability to turn the lights off independent of the high beams. First I tested the function of the switch. There are 3 wires coming off the switch, one gets tapped into the high beam wire and is the "IN" to the switch, the other two are "OUT" of the switch, feeding the relay. I took a multimeter and measured the voltage coming off both the "OUTS" when the "IN" had power. One was showing 9.7V, the other was showing 11.7V. I thought it was strange that there was a difference, but figured what the heck.. I made a harness to bypass the switch that split the feed wire from the high beam tap into two wires to feed the relay (effectively showing the relay 11.7V at both inputs). When I hooked it up this way it blew the fuse in the high beam tap wire... I put a bigger fuse in there and it blew the fuse in my fuse box. I decided this must be wrong so I went back and wired in the switch and everything worked fine. I'm not sure exactly what purpose that voltage differential serves going into the relay, but it DOES HAVE A PURPOSE. If you get these, wire them in WITH THE SWITCH.

The wiring setup, prior to adding in the switch...

3ffe256d.jpg~original


The 12V+ feed off the battery, routed under the fuse box and up along the fusible link...

8343d720.jpg~original


And the +/- feeds to the individual lights and the grounding location I used. I took a sanding wheel and took it down to bare metal under the bolt head, then put the ground on, torqued it, and put touch up paint over it to prevent rust.

664444c9.jpg~original


The last shot here is the ends of the wires feeding the lights themselves, temporarily zip tied to some A/C lines while I'm awaiting the bumper install. (One benefit of wiring in the switch is you can cut the voltage to these ends by turning the switch OFF, so they dont ground out and blow fuses)

16dc085d.jpg~original


I also got the winch/fairlead finished up in the bumper, using longer grade 8.8 metric hardware to bolt it up. I bolted the lights up too, and got the blinker lenses mounted and ready to wire up. Here's the new front end, all ready to go on... Just have to take the old bumper off, do the endcap mod welds, and bolt this baby up. I'm going to wait to put the bumper on before I wire up the winch control box so I can get accurate meaurements on how much I need to extend the wires.

a8f244db.jpg~original


I also got some Highland Contura Splashguards, model 11051... (See Speedy's "Project Sportrunner" website, he was the original to write this up, and on t4R.org, Hepar and Four Flusher are also running these). Amazon.com had 'em for $18. These will go on soon to minimize the frequency of touch ups on the sliders due to rock chips, and to prevent chips to the paint on the rocker panels.

62690322.jpg~original


5742d68d.jpg~original


I'm tired of stuffing my maglight in random spots...so I'm gonna find a spot to mount these...

786bd017.jpg~original


Also, my rig is running a functional hood scoop, but I'm not sure if I like it because alot of dust and dirt comes in through the scoop, not to mention rain and snow. I picked up this part....

5c3c5f40.jpg~original


And found that it provides an effective method of blocking the scoop, and can be easily removed should I want to run with it open.

caa3dfa7.jpg~original


Finally, I have to ask.... Is it strange that sometimes, before I walk into the house from the garage, I turn and look at my 'Runner and think... "Damn, you're sexy!"???

6caa665b.jpg~original
 
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No! Not at all! HA HA HA! In fact, I started to Daily drive my wifes CHEAP-ALA, (Impala), and when I do get a chance to drive the 4Runner, I'm so excited! HA HA HA! It's like I'm finally home.......
 
Some addictions are not a bad thing

I love the comment about one last look, I'm sure we all do that. You're like the pusherman (showing my age) feeding our addiction!
 
Love the in-depth write ups and explanations of everything... easy even for the feeble minded person like myself to understand. I will be S/C'ed one day, and you're tempting me very very much to go sell another one of those gold coins I have and make a few grand and swap one on..:gun6:
 
Your thread and your 4runner are both inspiring. Glad you grew accustomed to the Rhino-lined flares - they are one of the more unique and noticeable things about your rig and I think they look great. A beautiful and functional project! I don't plan to go near as far with mine as most of the guys on here, but I look forward to doing of few of the right things on mine after I get it in hand.
 
No! Not at all! HA HA HA! In fact, I started to Daily drive my wifes CHEAP-ALA, (Impala), and when I do get a chance to drive the 4Runner, I'm so excited! HA HA HA! It's like I'm finally home.......

Ah, the feeling of being back in your 'Runner. I used to think I loved my supra, and maybe I did, but when I drive it I always look forward to getting back in my 'Runner. Except when I'm blowing by people on the freeway pushing 14lbs of boost... That still makes me happy. :wink2:

I love the comment about one last look, I'm sure we all do that. You're like the pusherman (showing my age) feeding our addiction!

Oh but the pusher is a monster
Good God, he's not a natural man
The dealer for a nickel
Lord, will sell you lots of sweet dreams

I feel you FF... That's a good jam. I love Steppenwolf. My 'Runner is my magic carpet ride!

Love the in-depth write ups and explanations of everything... easy even for the feeble minded person like myself to understand. I will be S/C'ed one day, and you're tempting me very very much to go sell another one of those gold coins I have and make a few grand and swap one on..:gun6:

I'm trying to put more than just a bunch of bragging in this thread. (No knocks to anyone else's builds there!) The thing is, that most of what I learned about modding my 'Runner came from people who took the time to add the details and the how to's. I look at it as paying it forward.

Your thread and your 4runner are both inspiring. Glad you grew accustomed to the Rhino-lined flares - they are one of the more unique and noticeable things about your rig and I think they look great. A beautiful and functional project! I don't plan to go near as far with mine as most of the guys on here, but I look forward to doing of few of the right things on mine after I get it in hand.

I'm glad too. I really like 'em these days. And don't underestimate how far you'll go... it always starts off with "just a few cheap/easy mods". Before you know it you're calling Toytec or Sonoran Steel.
 
@BigFishAllDay

how is that SS 1.2 holding up with all the added weight in front?

Did you notice any sag?

Are you running the Bilstien 5100s or Tokikos in front?

:zoom:

I am adding an ARB next week but no winch on mine.
 
I wish I could give you an accurate answer, but the bumper isn't on yet. I'm gonna take measurements ground to fender & hub to fender before and after the install to see how much it sags right off the bat, then compare to the measurements I get a month or so later. If it drops more than a 1/2" (maybe even a 1/4") I'll pull the front setup and jump to the next height adjustment on the shocks.. The CV's still have some room to go up right now.

Bilstien 5100's up front btw...SS doesn't sell Tokico's with the 1.2 kit.
 
when I got my SS 1.2 about 2.5 years ago it sold with the Tokikos. Since then Steve has started selling them with custom bilstiens. I am upgrading from the tokikos next week because of the added weight of ARB, lights + bud_built skid. I don't expect there to be any sag because he told me there wouldn't be with this setup. I am not adding a winch so that is another 75 lbs I don't have to deal with.

BTW I am really happy with my 1.2 setup, it drives great even after 2 years.
 
when I got my SS 1.2 about 2.5 years ago it sold with the Tokikos. Since then Steve has started selling them with custom bilstiens. I am upgrading from the tokikos next week because of the added weight of ARB, lights + bud_built skid. I don't expect there to be any sag because he told me there wouldn't be with this setup. I am not adding a winch so that is another 75 lbs I don't have to deal with.

BTW I am really happy with my 1.2 setup, it drives great even after 2 years.

I see... I guess I should say, they don't sell the 1.2 with tokico's any more.

From what I understand (based on the research I did prior to purchase and talking with Steve) this setup is meant to handle some extra weight up front and should not sag, even with the bumper AND the winch.
 
I see... I guess I should say, they don't sell the 1.2 with tokico's any more.
From what I understand (based on the research I did prior to purchase and talking with Steve) this setup is meant to handle some extra weight up front and should not sag, even with the bumper AND the winch.

:hatsoff:

I should have mentioned that I am upgrading to the same setup as you. I am upgrading to the B. 5100's purchased from Steve a few weeks ago! My Tokiko's are going on C.L. - they have ~ 40k use.

I am sure you will be fine with the weight, I was just curious if you measured it out already.
 
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Today was a big day...

I finally got over to my boss' house again today to do the frame endcap mod and get the ARB mounted up. Here's some pics and some info on the process for anyone doing this down the road....

First step... yank the stock setup. I was really struck by how lightweight and flimsy the stock bumper is. It is 75% plastic and even the big brace with the crush cans feels very lightweight. It's no wonder these things sustain so much damage in front end hits... this whole stock front setup is designed to crush like a soda can. Pulling the stock bumper took about 10 minutes... 2 bolts in the wheel well, 3 on each side at the front of the frame rail, 2 on each side on the side of the framerail, and 2 holding the bumper lip to the crush cans.

b336b0c2.jpg~original


a46f6974.jpg~original


A Craftsman sawzall and some new metal blades made quick, tidy work of the removing the plates on ends of the frame...(This shot is after some cleanup grinding)

74fb64bf.jpg~original


Took some measurements and drilled the holes for the big vertical bolt near the end of the frame rail... you're basically trying to match up with the hole on top of the frame rail. I drilled a pilot hole with a 3/16, stepped to a 1/4, then 3/8, then 1/2... it went nice and easy.

2786d421.jpg~original


Driver side...

3b00520e.jpg~original


Pass side...

f6818980.jpg~original


Getting there...

dc86c90f.jpg~original


For the encaps, I decided to cut up the frame extension blocks that ARB ships with the bumper. These are only used when installing the bumper on a Tacoma. They are about 1/4" thick, and much thicker than the frame. With a solid weld, I was/am confident that they'll hold up fine to the type of winching I'll be doing. I wanted to use some heavy angle iron like they did in this writeup ( NWToys.com - Frame Endcap Modification ), but I was fishing out of town for the last 4 days and didn't have a chance to get any... also, cutting the ARB blocks gave me and endcap with a bolt hole drilled and a nut already welded on.

185749e4.jpg~original


a6d3d0be.jpg~original


Comparison of the thickness of the cut peice of block to the 'Runner's frame... We cut the blocks using a big vice and a handheld bandsaw with a metal blade. That was a tool I've never seen before and that bandsaw blade went through the blocks like a hot knife through butter.

8e9c97a4.jpg~original


And a shot of the first one... all welded in and the welds cleaned up with the grinder...

4c4da891.jpg~original
 
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Continued...

We got the driver's side welded up too and cleaned everything up...

eadb68f9.jpg~original


We put the ARB mounts on the frame and checked the alignment of all the holes... it was all good so I hit the newly modified endcaps with some rust preventative primer and then some flat black rustoleum. While that was drying I wired up the harness for the blinkers. I didn't take many pics of us actually mounting the bumper on the truck (because with the winch, that was one heavy son of a gun). When all was said and done, I ended up with this...

4ce6dd7f.jpg~original


I got the IPF's connected and they worked fine... checked clearance for the winch wiring, reinstalled the skidplates, checked the blinker operation, etc. It all went smoothly. I had to use a big floor jack and some wooden blocks to position the bumper while I tightened up the mounts though.

When I got it home, I took a few pictures to memorialize the day...

29abc9b3.jpg~original


e364c5cd.jpg~original


5dfd6b67.jpg~original


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The magic bolt!

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That's a whole lot of TRD right there.... :pimp:

6caec0ac.jpg~original


The stable...

aeec4e11.jpg~original


The backshot....

c3429ff5.jpg~original


I still need to find a place for the winch control box, and trim the inner fenders to match up with the line of the bumper. I also have to fix a few things I boogered up during the process...

1. I managed to ruin the threads in one of holes for the tow hook on the passenger side. I'll have to get a thread chaser and clean them up so I can get a bolt in there... but for now the bumper's not going to fall off.

2. It's hard to describe, but I jacked up one of the mounts for the JAOS skid, so now there's a bolt spinning in it's hole... I'm going to have to grind that one off/out without wrecking the skidplate.

Other than that... it went nice and easy... Big thanks to JSmithJr who put together an AWESOME writeup... I used it for reference in preparing for this and it really helped out alot!!!

LINK to JSmithJr's Write Up > http://dl.dropbox.com/u/17771739/ARB_bumper_install_3rd-gen_4runner.pdf

Finally, I wanted to note that adding all that weight to the front DID SAG MY TUNDRA SPRINGS.... I was at 38" up front prior to installing the bumper/winch, and I took measurements immediately after install and the front had dropped to 37 5/8" and I expect it to go down a little more over the next week.

Sooooooo.... That means I get to pull the front struts again, disassemble them, and take them up a notch to get my front height back. Ugh. I'm gonna get together with 4-Ripcord on monday for a little wrenching on his truck. We'll prob get the odds and ends cleaned up on mine that day as well and throw on the front splash guards. Maybe I can get the front lift bumped back up later in the week.

The quote below contains info that I posted in another thread. It contains the links to basically EVERY good thread on the web that concerns installing an ARB Bumper....

 
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